Composites have been found to be the most promising and discerning material available in this century. Presently, composites reinforced with fibers of synthetic or natural materials are gaining more importance as demands for lightweight materials with high strength for specific applications are growing in the market. Fiber-reinforced polymer composite offers not only high strength to weight ratio, but also reveals exceptional properties such as high durability; stiffness; damping property; flexural strength; and resistance to corrosion, wear, impact, and fire. These wide ranges of diverse features have led composite materials to find applications in mechanical, construction, aerospace, automobile, biomedical, marine, and many other manufacturing industries. Performance of composite materials predominantly depends on their constituent elements and manufacturing techniques, therefore, functional properties of various fibers available worldwide, their classifications, and the manufacturing techniques used to fabricate the composite materials need to be studied in order to figure out the optimized characteristic of the material for the desired application. An overview of a diverse range of fibers, their properties, functionality, classification, and various fiber composite manufacturing techniques is presented to discover the optimized fiber-reinforced composite material for significant applications. Their exceptional performance in the numerous fields of applications have made fiber-reinforced composite materials a promising alternative over solitary metals or alloys.

Plasma electrolytic oxidation (PEO) is a novel surface treatment process to produce thick, dense metal oxide coatings, especially on light metals, primarily to improve their wear and corrosion resistance. The coating manufactured from the PEO process is relatively superior to normal anodic oxidation. It is widely employed in the fields of mechanical, petrochemical, and biomedical industries, to name a few. Several investigations have been carried out to study the coating performance developed through the PEO process in the past. This review attempts to summarize and explain some of the fundamental aspects of the PEO process, mechanism of coating formation, the processing conditions that impact the process, the main characteristics of the process, the microstructures evolved in the coating, the mechanical and tribological properties of the coating, and the influence of environmental conditions on the coating process. Recently, the PEO process has also been employed to produce nanocomposite coatings by incorporating nanoparticles in the electrolyte. This review also narrates some of the recent developments in the field of nanocomposite coatings with examples and their applications. Additionally, some of the applications of the PEO coatings have been demonstrated. Moreover, the significance of the PEO process, its current trends, and its scope of future work are highlighted.

Lightweight high-strength metal matrix nano-composites (MMNCs) can be used in a wide variety of applications, e.g., aerospace, automotive, and biomedical engineering, owing to their sustainability, increased specific strength/stiffness, enhanced elevated temperature strength, improved wear, or corrosion resistance. A metallic matrix, commonly comprising of light aluminum or magnesium alloys, can be significantly strengthened even by very low weight fractions (~1 wt%) of well-dispersed nanoparticles. This review discusses the recent advancements in the fabrication of metal matrix nanocomposites starting with manufacturing routes and different nanoparticles, intricacies of the underlying physics, and the mechanisms of particle dispersion in a particle-metal composite system. Thereafter, the microstructural influences of the nanoparticles on the composite system are outlined and the theory of the strengthening mechanisms is also explained. Finally, microstructural, mechanical, and tribological properties of the selected MMNCs are discussed as well.

Cellulose nanofibers (CNFs), cellulose nanomaterials (CNMs), and cellulose-based composites represent a convergence of material science, sustainability, and advanced engineering, paving the way for innovative and eco-friendly materials. This paper presents a comprehensive review of these materials, encompassing their extraction, preparation methods, properties, applications, and future directions. The manufacturing of CNFs and CNMs leverages diverse techniques—chemical, mechanical, and enzymatic—with each offering distinct advantages in tailoring material characteristics to meet specific needs. Strategies for functionalization and surface modification are detailed, highlighting their role in enhancing the properties of CNFs and composites while addressing challenges in scaling production to industrial levels. The structural, mechanical, thermal, optical, electrical, and biocompatibility properties of CNFs, CNMs, and their composites are explored, underscoring their versatility for applications across various industries. Cellulose-based composites, in particular, demonstrate exceptional tunable properties for specific uses, although achieving uniform dispersion remains a key technical hurdle. These materials have applications in packaging, automotive, aerospace, biomedical devices, energy storage, and environmental remediation. Emerging research trends emphasize the integration of CNFs and CNMs with advanced manufacturing technologies, promoting sustainable practices and life cycle considerations while advancing their commercialization potential. This rapidly evolving field holds immense promise for addressing global challenges by creating high-performance, and sustainable materials. This review is crucial in advancing the understanding of cellulose nanofibers, nanomaterials, and cellulose-based composites, providing valuable insights that will drive the development of sustainable, high-performance materials for a wide range of applications, ultimately addressing key global challenges.

DLC coatings have attracted an enormous amount of interest for science and engineering applications. DLC occurs in several different kinds of amorphous carbon materials. Owing to the extensive diversity in their properties, DLC coatings find applications in mechanical, civil, aerospace, automobile, biomedical, marine, and several other manufacturing industries. The coating life of DLC is predominately influenced by its constituent elements and manufacturing techniques. Numerous researchers have performed multiple experiments to achieve a robust understanding of DLC coatings and their inherent capabilities to enhance the life of components. In this review, a wide range of DLC coatings and their classification, properties, and applications are presented. Their remarkable performance in various applications has made DLC coatings a promising alternative over traditional solitary-coating approaches.