As an essential component in the offshore oil and gas industry, subsea jumpers are likely to encounter the cyclic-induced stresses caused by the alternating movement of gas plugs and liquid slugs while transporting a multiphase mixture. The present study investigates the gas-liquid flow and the induced vibration in a multi-plane jumper by adopting experimental and numerical techniques. The flow patterns at every characteristic section of a Z-shaped jumper with an inner diameter of 48 mm are experimentally investigated, including dispersed bubbly, slug, churn, wavy, stratified and annular flows. Displacement and pressure sensors are installed near each elbow to record the vibration and pressure response of the jumper. It is found that both pressure characteristics and vibration amplitudes are highly related to the gas content rate, mixing velocity, and gas and liquid superficial velocity. The one-way fluid–solid coupling numerical simulations are performed and validated against the experimental data in terms of the flow patterns and the induced vibrations at different gas–liquid velocities. The results reveal that both simulated flow patterns and vibration responses agree well with the experiments.
Advances in heavy-duty diesel engine designs place higher demands on the friction and wear performance of the piston ring and cylinder liner (PRCL) interface. The potential of using micro-textures machined on the whole stroke of a cast-iron cylinder liner was investigated in this work. A set of running-in and starved lubrication experiments was performed using a custom reciprocating test rig that imparts a combination of combustion-level pressures and the resulting impacts. Based on a comparison of micro-dimple parameters, the friction coefficient for the running-in period at the shocking dead center was the smallest at a designed combination of 1000-μm diameter, 22% area fraction, and arrangement with half-radius intersecting distance of two adjacent micro-dimple columns. The non-scuffing time under starvation was the longest at a designed combination of the following parameters: 800 μm diameter, 22% area fraction, and quarter-radius intersecting distance arrangement. From finite element analysis, it was found that stress concentrates at the micro-dimple periphery and at the connections between adjacent micro-dimples. However, surface topography examination showed that scuffing initiates in the non-dimpled regions between the micro-dimpled columns rather than at their edges. Finally, under reciprocating motion, micro-dimples can collect wear debris to inhibit further propagation of scuffing in the micro-dimpled region.
Double-curved pipes are widely employed as essential components of subsea pipeline systems. Considering the layout flexibility and application diversity, there are various spatial structures for the double-curved combinations. However, few studies have compared the flow characteristics in different double-curved pipes. The dissipations of the corresponding downstream flow have not been thoroughly investigated, which are crucial for the measurement accuracy and flow assurance. In this paper, the turbulent flow in double-curved pipes with different spatial structures (i.e., Z-, U-, and spatial Z- type) was numerically studied by employing the ω-Reynolds stress model. The major purpose was to develop an in-depth knowledge on the secondary flow characteristics in different double-curved pipes and quantify the dissipations of the downstream flow. The effects of the spatial angle and interval distance of the two curves on the flow fields are taken into consideration, and the swirl intensity Si is introduced to evaluate the secondary flow dissipation. It is found that the secondary flows in the Z- and U-type structures are in opposite directions when the interval distance is short (3D), and the secondary flow in the spatial Z-type exhibits an oblique symmetric form. Only in the Z-type pipe with a short interval distance the secondary flow exhibits an exponential dissipation, and the fully developed flow is easier to achieve than the other cases. However, as the interval distance increases, the directions of the secondary flow in the U- and Z-type structures are the same, and the flow dissipations in all the structures return to the exponential types. The obtained dissipation rates for the secondary flow downstream of Z-, U-, and spatial Z-pipes with the 9D interval distance were 0.40, 0.25, and 0.20, respectively. The results are expected to guide the design of pipeline layouts and provide a reference for the arrangements of flowmeters in a complex subsea pipeline system.