This paper presents an experimental and numerical investigation on the influence of pre-existing impact damage on the low-velocity impact response of Carbon Fiber Reinforced Polymer (CFRP). A continuum damage mechanics-based material model was developed by defining a user-defined material model in Abaqus/Explicit. The model employed the action plane strength of Puck for the damage initiation criterion together with a strain-based progressive damage model. Initial finite element simulations at the single-element level demonstrated the validity and capability of the damage model. More complex models were used to simulate tensile specimens, coupon specimens, and skin panels subjected to low-velocity impacts, being validated against experimental data at each stage. The effect of non-central impact location showed higher impact peak forces and bigger damage areas for impacts closer to panel boundaries. The presence of pre-existing damage close to the impact region leading to interfering delamination areas produced severe changes in the mechanical response, lowering the impact resistance on the panel for the second impact, while for non-interfering impacts, the results of the second impact were similar to the impact of a pristine specimen.
A novel fiber optic sensing technology for high frequency dynamics detection is proposed in this paper, specifically tailored for structural health monitoring applications based on strain wave analysis, for both passive impact identification and active Lamb wave monitoring. The sensing solution relies on a fiber optic-based interferometric architecture associated to an innovative coherent detection scheme, which retrieves in a completely passive way the high-frequency phase information of the received optical signal. The sensing fiber can be arranged into different layouts, depending on the requirement of the specific application, in order to enhance the sensor sensitivity while still ensuring a limited gauge length if punctual measures are required. For active Lamb wave monitoring, this results in a sensing fiber arranged in multiple loops glued on an aluminum thin panel in order to increase the phase signal only in correspondence to the sensing points of interest. Instead, for passive impact identification, the required sensitivity is guaranteed by simply exploiting a longer gauge length glued to the structure. The fiber optic coherent (FOC) sensor is exploited to detect the strain waves emitted by a piezoelectric transducer placed on the aluminum panel or generated by an impulse hammer, respectively. The FOC sensor measurements have been compared with both a numerical model based on Finite Elements and traditional piezoelectric sensors, confirming a good agreement between experimental and simulated results for both active and passive impact monitoring scenarios.
A novel fiber optic sensing technology for high frequency dynamics detection is proposed in this paper, specifically tailored for structural health monitoring applications based on strain wave analysis, including both passive impact identification and active Lamb wave monitoring. The sensing solution relies on a fiber optic-based interferometric architecture associated to an innovative coherent detection scheme, which retrieves in a completely passive way the high-frequency phase information of the received optical signal. The optical fiber can be arranged into different configurations in order to meet the requirement of the specific application, the sensor sensitivity being maximized while still ensuring a limited gauge length if a local measure is required. For the active Lamb wave monitoring, this results in a sensing fiber arranged in multiple loops glued on an aluminum thin panel in order to increase the phase signal relative only to the sensing points of interest. Instead, for passive impact identification, the sensitivity is simply increased by exploiting a longer gauge length glued to the structure. The fiber optic coherent (FOC) sensor detects the strain waves emitted by a piezoelectric transducer placed on the aluminum panel or generated by an impulse hammer, respectively. The FOC sensor measurements have been compared with both a numerical model based on Finite Elements and traditional piezoelectric sensors, confirming a very good agreement between experimental and simulated results for both the active and passive impact monitoring scenarios.
Low-velocity impacts represent a major concern for aeronautical structures, sometimes producing barely detectable damage that could severely hamper the aircraft safety, even with regards to metallic structures. For this reason, the development of an automated impact monitoring system is desired. From a passive monitoring perspective, any impact generates a strain wave that can be acquired using sensor networks; signal processing techniques allow for extracting features useful for impact identification, possibly in an automatic way. However, impact wave characteristics are related to the impactor stiffness; this presents a problem for the evaluation of an impact-related feature and for the development of an automatic approach to impact identification. This work discusses the problem of reducing the influence of the impactor stiffness on one of the features typically characterizing the impact event, i.e., the time of arrival (TOA). Two passive sensor networks composed of accelerometers and piezoelectric sensors are installed on two metallic specimens, consisting of an aluminum skin and a sandwich panel, with aluminum skins and NOMEXTM honeycomb core. The effect of different impactor stiffnesses is investigated by resorting to an impact hammer, equipped with different tips. Subsequently, a method for data processing is defined to obtain a feature insensitive to the impactor stiffness, and this method is applied to multiple impact signals for feature uncertainty evaluation.
1 January 2021 in IOP Conference Series: Materials Science and Engineering
Direct or indirect damages due to foreign object impacts on aeronautical structures, represent a major concern. The problem potentially intensifies with the adoption of composite materials, especially due to Barely Visible Impact Damage (BVID). In this context, understanding whether an impact event gives rise to delamination or debonding is highly desirable in view of the optimization of the maintenance strategies and, at the same time, of the safety margins associated to the operation of the structures. One possible method to achieve this goal is that of integrating damage monitoring systems within the vehicle architecture itself. By doing so, in fact, the enhanced structural health state awareness allows the implementation of Predictive Maintenance philosophies and the possibility to detect damage with size/severity and indentation smaller than the BVID currently applied by design and certification. In this work, a simple and a stiffened carbon fiber panel are subjected to Low Velocity Impacts using falling masses to generate a structural damage. A sensor network made of Piezoelectric elements (PZT) allows the application of Ultrasonic techniques, to monitor the damaged structure and calculate signal related features called Damage Indexes (DIs). The DI capability to identify the damage is then thoroughly investigated, with specific reference to: (i) effect of signal averaging, (ii) effect of reduced sensor network configurations and (iii) effect of sensor faults.