We propose a new 3D-printed capillary gripper equipped with a textured surface for motion-free release of micro-objects. The release process can be controlled by IR laser. We also discuss the minimal conditions for release.

In soft robotics, the ability to generate advanced kinematics is a necessary step toward any more sophisticated tasks such as microobject manipulation, locomotion, or configuration changes. To this end, herein, a modular voxel‐based methodology adaptable to any scale and with any soft transducer is presented. The methodology is implemented at the micrometer scale with a one‐step fabrication process. An innovative gray‐tone lithography method using the two‐photon polymerization of photosensitive poly(N‐isopropylacrylamide) hydrogel is developed to print the voxels. Bending, compression, and twisting voxels are designed, printed, and characterized. A voxel consists of an isotropically shrinking active material reinforced adequately with a passive pattern. Each elementary voxel deforms along one degree of freedom and is a building block for superstructures able of advanced kinematics. With a side length of 40 μm, the bending voxel achieves a bending angle of 25º or curvature of . The compression voxel reaches an actuation strain of 40%, and the twisting voxel bends up to 18º. Advanced kinematics are demonstrated by printing complex structures composed of multiple elementary voxels. Herein, a foundation toward soft microrobots capable of performing complex tasks is constituted.

Capillary gripping is a pick-and-place technique that is particularly well-suited for handling sub-millimetric components. Nevertheless, integrating a fluid supply and release mechanism becomes increasingly difficult to manufacture for these scales. In the present contribution, two hybrid manufacturing procedures are introduced in which the creation of the smallest features is decoupled from the macro-scale components. In the first procedure, small scale features are printed directly (by two-photon polymerisation) on top of a 3D-printed device (through stereolithography). In the second approach, directional ultraviolet (UV)-illumination and an adapted design allowed for successful (polydimethylsiloxane, PDMS) moulding of the microscopic gripper head on top of a metal substrate. Importantly, a fully functional microchannel is present in both cases through which liquid to grip the components can be supplied and retracted. This capability of removing the liquid combined with an asymmetric pillar design allows for a passive release mechanism with a placement precision on the order of 3% of the component size.

Capillary forces are shown to be extremely effective for micro-assembly and pick-and-place processes, especially for their ability to self-align the handled objects. However, in today’s machines, micro-objects are submitted to high loads, such as compressions for the electrical testing of the micro-components, or inertial forces coming from the high accelerations of the machines. There, capillary grippers may show some limits. These issues, as well as the difficulty to perform precise visual inspections (due to the tilt of the handled micro-object that can occur after a perturbation, such as the displacement of the gripper), can all be solved by temporarily removing the liquid meniscus. Therefore, we present a novel volume-tuning capillary gripper that provides a solution to these limitations without adding additional significant complexities or changes to the existing pick-and-place machines. A multi-scale prototype was dimensioned and produced by using fast prototyping methods, such as a femtosecond laser-assisted chemical etching process for fused silica. Models bringing a deeper understanding of the subsystems are presented. The proof of concept was extensively tested. Its picking capabilities and enhancements of the handling capabilities during horizontal motions, as well as the repeatability of the tuning of the volume of liquid, are presented.

In the fields of microgripping and microassembly, the self-alignment motion of a solid micro-object linked by a liquid meniscus to a substrate or a tool is an inexpensive way to overcome the current limitations of the assembly processes at microscale by getting rid of the positioning actuators. Original models providing a dynamical description of the capillary self-alignment of an chip are reported, as well as experimental results as evidence of their validity. The first two models describe the liquid and the solid physics in two dimensions. Both include nonlinearities and describe the coupling between a laminar flow and a solid structure. The fluid–solid coupling is ensured by the boundary conditions at their surface of contact and by the forces the liquid and the solid apply on each other. Both models yield the shift, lift and tilt modes of deformation of the liquid meniscus. Equations are first numerically solved by using a finite element method (model 1). By approximating the menisci with spherical caps, a geometrical model is then presented (model 2). Next, for small oscillations and thin liquid layers, the equations are linearised. The solution to the semianalytical three degrees of freedom (3-DOF) modal analysis is thus obtained (model 3). Finally, a semianalytical 1-DOF model is presented and numerically solved by considering a one-dimensional motion for the solid object (model 4). Solutions for models 1, 3 and 4 are computed and show good agreement with the experimental measurements. Yet, the remaining deviations are investigated to identify their origin.