In the present study, an age-hardening model for Al-Mg-Si alloys was developed considering cylindrical morphology with constant aspect ratio for precipitates. It is assumed that the precipitate distribution during underaging is controlled by simultaneous nucleation and growth, and after peak age, the process becomes coarsening controlled. The transition from the nucleation/growth regime to the coarsening regime takes place when the equilibrium fraction of the precipitating phase is reached. The microstructural model is combined with a precipitation-strengthening model to predict the evolution of yield strength of Al-Mg-Si alloys during aging. The predictions of the model on the evolution of yield strength and length, radius, and volume fraction of precipitates are presented and compared with experimental data.
This paper investigates the root cause of a failure in gas-turbine blades, made of Nimonic-105 nickel-based superalloy. The failure was reported in two blades in the second stage of a turbine-compressor of a gas turbine in the hot section. Two failed blades were broken from the root and from the airfoil. The failure took place after 20 k h of service exposure in the temperature range 700–850 °C, with the rotating speed being in the range 15,000–16,000 rpm. The microstructures of the failed blades were studied using optical/electron microscopes. Energy dispersive X-ray spectroscopy (EDS) was employed for phase identification. Results showed that failure first initiated from the root. The dominant failure mechanism in the root was concluded to be corrosion-fatigue. The failure scenario was suggested based on the results obtained.
This paper investigates a severe microbiologically influenced failure in the elbows of a buried amine pipeline in a petrochemical plant. Pipelines can experience different corrosion mechanisms, including microbiologically influenced corrosion (MIC). MIC, a form of biodeterioration initiated by microorganisms, can have a devastating impact on the reliability and lifetime of buried installations. This paper provides a systematic investigation of a severe MIC-related failure in a buried amine pipeline and includes a detailed microstructural analysis, corrosion products/biofilm analyses, and monitoring of the presence of causative microorganisms. Conclusions were drawn based on experimental data, obtained from visual observations, optical/electron microscopy, and Energy-dispersive X-ray spectroscopy (EDS)/X-Ray Diffraction (XRD) analyses. Additionally, monitoring the presence of causative microorganisms, especially sulfate-reducing bacteria which play the main role in corrosion, was performed. The results confirmed that the failure, in this case, is attributable to sulfate-reducing bacteria (SRB), which is a long-known key group of microorganisms when it comes to microbial corrosion.