Demand is increasing for superhydrophobic materials in many applications, such as membrane distillation, separation and special coating technologies. In this study, we report a chemical vapor deposition (CVD) process to fabricate superhydrophobic carbon nanomaterials (CNM) on nickel (Ni)-doped powder activated carbon (PAC). The reaction temperature, reaction time and H₂/C₂H₂ gas ratio were optimized to achieve the optimum contact angle (CA) and carbon yield (CY). For the highest CY (380%) and CA (177°), the optimal reaction temperatures were 702 °C and 687 °C, respectively. However, both the reaction time (40 min) and gas ratio (1.0) were found to have similar effects on CY and CA. Based on the Field emission scanning electron microscopy and transmission electron microscopy images, the CNM could be categorized into two main groups: a) carbon spheres (CS) free carbon nanofibers (CNFs) and b) CS mixed with CNFs, which were formed at 650 and 750 °C, respectively. Raman spectroscopy and thermogravimetric analysis also support this finding. The hydrophobicity of the CNM, expressed by the CA, follows the trend of CS-mixed CNFs (CA: 177°) > CS-free CNFs (CA: 167°) > PAC/Ni (CA: 65°). This paves the way for future applications of synthesized CNM to fabricate water-repellent industrial-grade technologies.

Chemical pollutants, such as methyl orange (MO), constitute the main ingredients in the textile industry wastewater, and specifically, the dyeing process. The use of such chemicals leads to huge quantities of unfixed dyes to make their way to the water effluent and consequently escalates the water pollution problem. This work investigates the incorporation of hydrophobic carbon nanospheres (CNS) prepared from the pyrolysis of acetylene using the chemical vapor deposition technique with poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) in order to enhance its hydrophobicity. Moreover, a deep eutectic solvent (DES) was used to enhance the membrane’s porosity. The former was based on the quaternary ammonium salt (N,N-diethyl-ethanol-ammonium chloride) as a chemical addition throughout the membrane synthesis. Direct contact membrane distillation (DCMD) was employed to assess the performance of the modified membrane for treatment of MO contaminated water. The phase inversion method was used to embed various contents of CNS (i.e., 1.0, 3.0, and 5.0 wt.%) with 22:78 wt.% of PVDF-co-HFP/N-Methyl-2-pyrrolidone solution to prepare flat-sheet membranes. The membrane embedded with 5 wt.% CNS resulted in an increase in membrane hydrophobicity and presented considerable enhancement in DCMD permeation from 12 to 35 L/h.m² with salt rejection >99.9%. Moreover, the composite membrane showed excellent anti-biofouling and mechanical characteristics as compared to the pristine counterpart. Using this membrane, a complete rejection of MO was achieved due to the synergistic contribution of the dye negative charge and the size exclusion effect.

The Powder-Activated Carbon (PAC) under optimum conditions from a new low-cost precursor Date Palm Fibre (DPF) biomass through a carbonization followed by KOH activation has been synthesized by response surface methodology (RSM) combined with central composite design (CCD). The special effects of activation temperature, time, and impregnation ratio on bio-PAC Aluminum (Al³⁺) removal and uptake capacity were examined. The optimum conditions for synthesized bio-PAC were found to be 99.4% and 9.94 mg·g⁻¹ for Al³⁺ removal and uptake capacity, respectively at activation temperature 650 °C, activation time 1h and impregnation ratio 1. The optimum bio-PAC was characterized and analyzed using FESEM, FTIR, XRD, TGA, BET, and Zeta potential. RSM-CCD experimental design was used to optimize removal and uptake capacity of Al³⁺ on bio-PAC. Optimum conditions were found to be at bio-PAC dose of 5 mg with pH 9.48 and contact time of 117 min. Furthermore, at optimized conditions of Al³⁺ removal, kinetic, and isotherm models were investigated. The results reveal the feasibility of DPF biomass to be used as a potential and cost-effective precursor for synthesized bio-PAC for Al³⁺ removal.