Stress-strain curves of the EN AW 6082 aluminium alloy with 1.2 Si-0.51 Mg-0.75 Mn (wt.%) were determined by the uniaxial compression tests at temperatures of 450–550 °C with a strain rate of 0.5–10 s⁻¹. The initial structure state corresponded to three processing types: as-cast structure non-homogenized or homogenized at 500 °C, and the structure after homogenization and hot extrusion. Significantly higher flow stress appeared as a result of low temperature forming of the non-homogenized material. Hot deformation activation energy Q-values varied between 99 and 122 kJ·mol⁻¹ for both homogenized materials and from 200 to 216 kJ·mol⁻¹ for the as-cast state, while the Q-values calculated from the measured steady-state stress were always higher than those calculated from the peak stress values. For the extruded state of the 6082 alloy, the physically-based model was developed to reliably predict the flow stress influenced by dynamic softening, temperature, strain rate, and true strain up to 0.6.

An ultrasonic device was designed to fabricate relatively small (about 0.7 kg) vacuum chill castings of FeAl-based alloys with improved microstructure. The influence of ultrasound on the solidification microstructure of the Fe-40 at.% Al based castings was investigated. The subsequent hot-rolling of such an as-cast alloy was made using a special stainless steel bandage of the casting. This effectively prevents fraying and cracking caused by the thermal shock arising at the surface of the hot casting, when it comes in contact with a cold roller. The efficiency of ultrasonic vacuum casting, based on the influence of the acoustic cavitation on the solidification of the melt, is manifested by a refined microstructure of the prepared iron aluminides Fe-40 at.% Al with addition of C or Zr and B. First results of improved mechanical properties of these alloys are presented and discussed.

Based on dilatometric tests, the effect of various values of previous deformation on the kinetics of austenite transformations during the cooling of 100Cr6 steel has been studied. Dilatometric tests have been performed with the use of the optical dilatometric module of the plastometer Gleeble 3800. The obtained results were compared to metallographic analyses and hardness measurements HV30. Uniaxial compression deformations were chosen as follows: 0, 0.35, and 1; note that these are true (logarithmic) deformations. The highly important finding was the absence of bainite. In addition, it has been verified that with the increasing amount of deformation, there is a further shift in the pearlitic region to higher cooling rates. The previous deformation also affected the temperature martensite start, which decreased due to deformation. The deformation value of 1 also shifted the critical cooling rate required for martensite formation from the 12 °C/s to 25 °C/s.