It is well established that dramatic increases in conductivity occur upon the addition of conductive filler materials to highly resistive polymeric matrices in experimental settings. However, the mechanisms responsible for the observed behavior at low filler loadings, below theoretical percolation limits, of even high aspect ratio fillers such as carbon nanotubes (CNT) are not completely understood. In this study, conductive composites were fabricated using CNT bundles dispersed in epoxy resins at diverse loadings, using different dispersion and curing protocols. Based on electron microscopy observation of the CNTs strands distribution in the polymeric matrices and the corresponding electrical conductivities of those specimens, we concluded that no single electron transfer model can accurately explain the conductive behavior for all the loading values. We propose the existence of two different conductive mechanisms; one that exists close to the percolation limit, from ‘low loadings’ to higher CNT contents (CNT % wt > 0.1) and a second for ‘extremely low loadings’, near the percolation threshold (CNT % wt < 0.1). The high conductivity observed for composites at low CNT loading values can be explained by the existence of a percolative CNT network that coexists with micron size regions of non-conductive material. In contrast, samples with extremely low CNT loading values, which present no connectivity or close proximity between CNT bundles, show an electrical conductivity characterized by a current/voltage dependence. Data suggests that at these loadings, conduction may occur via a material breakdown mechanism, similar to dielectric breakdown in a capacitor. The lessons learned from the data gathered in here could guide future experimental research aimed to control the conductivity of CNT composites.

Evidence is provided here that a class of materials with dielectric constants greater than 10⁵ at low frequency (<10⁻² Hz), herein called super dielectric materials (SDM), can be generated readily from common, inexpensive materials. Specifically it is demonstrated that high surface area alumina powders, loaded to the incipient wetness point with a solution of boric acid dissolved in water, have dielectric constants, near 0 Hz, greater than 4 × 10⁸ in all cases, a remarkable increase over the best dielectric constants previously measured for energy storage capabilities, ca. 1 × 10⁴. It is postulated that any porous, electrically insulating material (e.g., high surface area powders of silica, titania, etc.), filled with a liquid containing a high concentration of ionic species will potentially be an SDM. Capacitors created with the first generated SDM dielectrics (alumina with boric acid solution), herein called New Paradigm Super (NPS) capacitors display typical electrostatic capacitive behavior, such as increasing capacitance with decreasing thickness, and can be cycled, but are limited to a maximum effective operating voltage of about 0.8 V. A simple theory is presented: Water containing relatively high concentrations of dissolved ions saturates all, or virtually all, the pores (average diameter 500 Å) of the alumina. In an applied field the positive ionic species migrate to the cathode end, and the negative ions to the anode end of each drop. This creates giant dipoles with high charge, hence leading to high dielectric constant behavior. At about 0.8 V, water begins to break down, creating enough ionic species to “short” the individual water droplets. Potentially NPS capacitor stacks can surpass “supercapacitors” in volumetric energy density.

Carbon nanofilament and nanotubes (CNTs) have shown promise for enhancing the mechanical properties of fiber-reinforced composites (FRPs) and imparting multi-functionalities to them. While direct mixing of carbon nanofilaments with the polymer matrix in FRPs has several drawbacks, a high volume of uniform nanofilaments can be directly grown on fiber surfaces prior to composite fabrication. This study demonstrates the ability to create carbon nanofilaments on the surface of carbon fibers employing a synthesis method, graphitic structures by design (GSD), in which carbon structures are grown from fuel mixtures using nickel particles as the catalyst. The synthesis technique is proven feasible to grow nanofilament structures—from ethylene mixtures at 550 °C—on commercial polyacrylonitrile (PAN)-based carbon fibers. Raman spectroscopy and electron microscopy were employed to characterize the surface-grown carbon species. For comparison purposes, a catalytic chemical vapor deposition (CCVD) technique was also utilized to grow multiwall CNTs (MWCNTs) on carbon fiber yarns. The mechanical characterization showed that composites using the GSD-grown carbon nanofilaments outperform those using the CCVD-grown CNTs in terms of stiffness and tensile strength. The results suggest that further optimization of the GSD growth time, patterning and thermal shield coating of the carbon fibers is required to fully materialize the potential benefits of the GSD technique.

Water bath calorimetry was used to demonstrate one more peculiar phenomenon associated with a certain class of mixed gas plasmas, termed resonant transfer (RT) plasmas. Specifically, $\mathrm{He}∕{\mathrm{H}}_2(10\%)$ $\left(500\mathrm{mTorr}\right)$ , $\mathrm{Ar}∕{\mathrm{H}}_2(10\%)$ $\left(500\mathrm{mTorr}\right)$ , and ${\mathrm{H}}_2\mathrm{O}\left(\mathrm{g}\right)$ (500 and $200\mathrm{mTorr}$ ) plasmas generated with an Evenson microwave cavity consistently yielded on the order of 50% more heat than non-RT plasma (controls) such as $\mathrm{He}$ , $\mathrm{Kr}$ , $\mathrm{Kr}∕{\mathrm{H}}_2(10\%)$ under identical conditions of gas flow, pressure, and microwave operating conditions. The excess power density of RT plasmas was of the order $10\mathrm{W}{\mathrm{cm}}^{-3}$ . In earlier studies with these same RT plasmas it was demonstrated that other unusual features were present including dramatic broadening of the hydrogen Balmer series lines, unique vacuum ultraviolet lines, and, in the case of water plasmas, population inversion of the hydrogen excited states. Both the current results and the earlier results are completely consistent with the existence of a hitherto unknown exothermic chemical reaction, such as that predicted by Mills, occurring in RT Plasmas.

The construction and performance of a second generation of super dielectric material based electrostatic capacitors (EC), with energy density greater than 200 J·cm⁻³, which rival the best reported energy density of electric double layer capacitors (EDLC), also known as supercapacitors, are reported. The first generation super dielectric materials (SDM) are multi-material mixtures with dielectric constants greater than 1.0 × 10⁵, composed of a porous, electrically insulating powder filled with a polarizable, ion-containing liquid. Second-generation SDMs (TSDM), introduced here, are anodic titania nanotube arrays filled with concentrated aqueous salt solutions. Capacitors using TiO₂ based TSDM were found to have dielectric constants at ~0 Hz greater than 10⁷ in all cases, a maximum operating voltage of greater than 2 volts and remarkable energy density that surpasses the highest previously reported for EC capacitors by approximately one order of magnitude. A simple model based on the classic ponderable media model was shown to be largely consistent with data from nine EC type capacitors employing TSDM.

Carbon nanotube (CNT) conductive composites have attracted significant attention for their potential use in applications such as electrostatic dissipation and/or electromagnetic interference shielding. The focus of this work is to evaluate resistivity trends of extremely low loading (<0.1 wt%) epoxy-CNT composites that lack a connected CNT network, but still present electrical conductivity values appropriate for those uses. The impact of current, temperature, and cycle life on electrical properties are here identified and tied to possible performance limits. At extremely low loadings, the CNT content is not sufficient to form a completely interconnected grid, thus, electrons must travel through insulating media. While still in the semi-conductor range, resistivity values are observed to decrease with increasing direct current and demonstrate a non-ohmic behavior. CNT epoxy composites were subjected to elevated currents and/or temperatures over diverse periods of time to examine impacts on resistivity. Microstructural analyses of composite samples were conducted to observe signs of damage for specimens taken to extreme temperatures/currents. An understanding of the electrical conductivity characteristics of extremely low loading epoxy-CNT composites and their failure mechanisms will aid in understanding risks associated with their use in challenging environments that may include high temperatures, high currents, and/or high frequencies.