Superabsorbent polymers (SAPs) can be added to a concrete mixture to provide internal curing and reduce the risk for early-age shrinkage cracking. Hence, they can help to increase the overall durability of concrete structures. The type, swelling characteristics, kinetics of water release, amount and particle size of the SAPs will dictate their effectiveness for this purpose. In this paper, SAPs with different cross-linking degrees, particle sizes and amount of solubles are investigated. By varying these parameters, insight can be gained on the influence of each of these parameters on SAP properties such as the swelling capacity. In a next step, the SAPs can be implemented in mortar to assess their influence on mortar properties like workability, compressive strength or hydration kinetics. Based on these results, the ‘ideal’ SAP with tunable properties for a specific concrete application can be selected. For this purpose, an anionic SAP was synthesized with varying amounts of cross-linker and ground to particle sizes with d₅₀ varying between 10 and 100 µm. The swelling capacity in demineralised water of 40 µm SAP particles increased with a decreasing degree of cross-linker from 66 g/g SAP with 1 mol% cross-linker to 270 g/g SAP in case of 0.15 mol% cross-linker, and was about three to four times larger than the swelling capacity in the prepared cement filtrate. The SAPs were tested for their effect on mortar workability, cement hydration kinetics and mechanical properties of the hardened mortar. With proper compensation for the absorbed water by the SAPs, the mortar workability was not negatively affected and the reduction in flow over the first two hours remained limited. The SAPs with the lowest swelling capacity, resulting in the smallest total amount of macro pores formed, showed the smallest negative effect on mortar compressive strength (a reduction of 23% compared to the reference after 28 days for an addition of 0.5 m% SAP) and a negligible effect on cement hydration. The difference in strength with the reference decreased as a function of mortar age. When using SAPs with particle sizes in the range of 10–100 µm, no significant differences between the studied particle sizes were found concerning the mortar properties. With the ease of upscaling in mind, the need to purify the SAPs and to remove the non-cross-linked soluble fraction was further investigated. It was shown that the solubles had no effect on the mortar properties, except for increasing the setting time with almost 100%.

The corrosion by severe sulfuric acid attack at pH 2 of two self-compacting concrete (SCC) types that are based on ordinary Portland cement (OPC) and granulometrically optimized blast-furnace slag cement was evaluated by three complementary tests that were performed in different research institutes. The use of SCC is a smart and promising solution to improve the performance of concrete in an aggressive environment, especially regarding ready-mixed concrete applications, since good compaction is less dependent on workmanship. The relevance and practical advantages of the different test protocols and the influence of the experimental parameters are discussed. It appears that the frequency of renewing the acid solution during the exposure period is the main parameter that influences the mass loss and the rate of degradation, while the sample geometry and the ratio between the volume of solution and concrete surface area had no clear influence. Nevertheless, there was reasonable agreement between the methods regarding the magnitude of the concrete degradation (resulting in a mass loss of about 2.5 kg/m² in six months time). The use of granulometrically optimized slag cement provided a moderate increase of the concrete resistance against acid attack, and this practice might be recommended in order to increase the durability of structures exposed to sulfuric acid media. The fact that the difference in comparison with SCC-OPC was rather limited shows that the influence of the cement type becomes less relevant in the case of concrete with low w/c ratio and optimized concrete technology.

High performance concrete (HPC) is a high strength concrete that undergoes a lot of early-age autogenous shrinkage (AS). If shrinkage is restrained, then micro-cracks arise and threaten the durability of the structure. Superabsorbent polymers (SAPs) can reduce/mitigate the autogenous shrinkage, due to their promising application as internal curing agents. In this paper, large-scale demonstrators were built to investigate the efficiency of SAPs to mitigate autogenous shrinkage in HPC. For this purpose, different measurement techniques were used like embedded fiber optic sensors and demountable mechanical strain gauges, complemented by AS measurements in corrugated tubes and restrained ring tests. The SAP wall showed an AS reduction of 22%, 54%, and 60% at the bottom, middle, and top, respectively, as recorded by the sensors (in comparison with the reference wall (REF)). In the corrugated tubes, mitigation of AS was shown in the SAP mixture, and under restrained conditions, in the ring test, the reference mixture cracked after two days, while the SAP mixture had not cracked at the end of the measurement period (20 days). Cracks were shown on REF wall after one day, while the SAP wall was crack-free. Water flow tests performed on the main crack of the REF wall confirmed that the flow rate is related to the third power of the crack width. All tests showed that SAPs could highly reduce AS in HPC and avoid cracking.