Rare-earth-containing Mg alloys are a group of widely investigated alloys due to the disperse nano-sized precipitations formed during heat treatment. The underlying formation and strengthening mechanisms of precipitation is critical for their industrial applications. In this work, we systematically studied the evolution of precipitations in a Mg-10Gd alloy, based on the atomic-scaled TEM and HAADF-STEM observations. Especially, the in-depth transition mechanism from G.P. Zone to β”, β’, β_T and β_M is proposed, as well as their relationships with mechanical properties. It is found that blocking effect of precipitations improves the strength significantly, according to the Orowan mechanism. The elliptic cylinder shaped β’ phase, with a base-centered orthorhombic lattice structure, provides significant strengthening effects, which enhance the hardness and ultimate tensile strength from 72 HV and 170 MPa to 120 HV and 300 MPa.

Twinning structures and their interfacial segregation play a key role in strengthening of magnesium alloys. Micro-steps are frequently existed in the incoherent twin boundaries, while the effect of them on interface and interfacial segregation is still not clear. In this work, we performed an atomic-scale microstructure analysis using high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM) to explore the effect of micro-steps on twin and its interfacial segregation in Mg-Ag alloy. Diffraction pattern of the incoherent {10 $\overline{1}$ 1} twin shows that the misorientation has a slight tilt of 5° from its theoretical angle of 125° due to the accumulated effects of the micro-steps and their misfit dislocations in twin boundaries. Most of the micro-steps in {10 $\overline{1}$ 1} twin boundary are in the height of 2 $d_{\left(10\overline{1}1\right)}$ and 4 $d_{\left(10\overline{1}1\right)}$ , respectively, and both of them have two types according to whether there are dislocations on the micro-steps. The twin boundary is interrupted by many micro-steps, which leads to a step-line distributed interfacial segregation. Moreover, the Ag tends to segregate to dislocation cores, which results in the interruption of interfacial segregation at the micro-steps with dislocations.