In deep underground mining, achieving stable support for roadways along with long service life is critical and the complex geological environment at such depths frequently presents a major challenge. Owing to the coupling action of multiple factors such as deep high stress, adjacent faults, cross-layer design, weak lithology, broken surrounding rock, variable cross-sections, wide sections up to 9.9 m, and clusters of nearby chambers, there was severe deformation and breakdown in the No. 10 intersection of the roadway of large-scale variable cross-section at the − 760 m level in a coal mine. As there are insufficient examples in engineering methods pertaining to the geological environment described above, the numerical calculation model was oversimplified and support theory underdeveloped; therefore, it is imperative to develop an effective support system for the stability and sustenance of deep roadways. In this study, a quantitative analysis of the geological environment of the roadway through field observations, borehole-scoping, and ground stress testing is carried out to establish the FLAC 3D variable cross-section crossing roadway model. This model is combined with the strain softening constitutive (surrounding rock) and Mohr–Coulomb constitutive (other deep rock formations) models to construct a compression arch mechanical model for deep soft rock, based on the quadratic parabolic Mohr criterion. An integrated control technology of bolting and grouting that is mainly composed of a high-strength hollow grouting cable bolt equipped with modified cement grouting materials and a high-elongation cable bolt is developed by analyzing the strengthening properties of the surrounding rock before and after bolting, based on the Heok-Brown criterion. As a result of on-site practice, the following conclusions are drawn: (1) The plastic zone of the roof of the cross roadway is approximately 6 m deep in this environment, the tectonic stress is nearly 30 MPa, and the surrounding rock is severely fractured. (2) The deformation of the roadway progressively increases from small to large cross-sections, almost doubling at the largest cross-section. The plastic zone is concentrated at the top plate and shoulder and decreases progressively from the two sides to the bottom corner. The range of stress concentration at the sides of the intersection roadway close to the passageway is wider and higher. (3) The 7 m-thick reinforced compression arch constructed under the strengthening support scheme has a bearing capacity enhanced by 1.8 to 2.3 times and increase in thickness of the bearing structure by 1.76 times as compared to the original scheme. (4) The increase in the mechanical parameters c and φ of the surrounding rock after anchoring causes a significant increase in σ_t; the pulling force of the cable bolt beneath the new grouting material is more than twice that of ordinary cement grout, and according to the test, the supporting stress field shows that the 7.24 m surrounding rock is compacted and strengthened in addition to providing a strong foundation for the bolt (cable). On-site monitoring shows that the 60-days convergence is less than 30 mm, indicating that the stability control of the roadway is successful.

To ameliorate the defects of insufficient support resistance of traditional roadside filling bodies for gob-side entry retaining (GER), overcome the inability to adapt to the deformation of surrounding rock, and isolate the goaf effectively, a new type of high-water material as a roadside filling body for GER technology with double roadways was proposed. The instability analysis and control technology of GER with double roadways by filling high-water material into a gently inclined coal seam were studied. The basic mechanical properties of the new high-water material were investigated through laboratory experiments, and their main advantages were identified. The reasonable width of the roadside filling wall of a high-water material was obtained by combining ground pressure observation and theoretical calculations. The distribution characteristics of the stress and plastic zone of surrounding rock of GER after being stabilized by the disturbance of the working face were studied using numerical simulations, and the failure range of GER by filling with high-water material was revealed. Based on this, a coupling control technology of anchor cables and bolts + single props + metal mesh + anchor bolts is proposed. Through the coupling methods of arranging borehole peeping and observing the convergences of surrounding rock, the results demonstrate that GER with double roadways by filling with a 1.8-m-wide high-water material has a good control effect. The above research will play an active role in promoting the application of high-water materials in GER roadside filling.

According to the development requirements of green mining of coal resources, it is imperative to improve the extraction rate of coal and the application of safe and efficient mining technology. Pre-splitting and roof cutting technology is widely used in reducing residual coal pillars and safe pressure relief mining, which has become the crucial technology for pillar-free mining methods. Therefore, it is essential to review and discuss the research hotspots, cutting-edge methods, principles of action, and application areas of the development of this technology. Above all, the research data on pre-splitting and roof-cutting development in the past ten years are summarized and outlined. The research’s hot spots are pressure relief technology and gob-side entry retaining technology. Then, the functional forms of pre-splitting and roof cutting technology are discussed and compared, including explosive blasting (directional energy gathering blasting, liquid explosive blasting, and composite blasting), hydraulic fracturing, liquid CO₂ gas fracturing, and mechanized roof cutting (chain arm saw machine and directional cutting roof rig). Through the analysis of field application cases, the application field is divided into three major areas: non-coal pillar mining (gob-side entry driving with narrow coal pillar, gob-side entry retaining with the filling body, completely gob-side entry retaining, and “N00” construction method), pressure relief at working face (thick and hard main roof cracking and end area hard roof cracking), and pressure relief at roadway (gob-side roadway pressure relief and blasting pressure relief technology for roadways). By detailing the process of each application technology one by one, the principle and mode of pre-splitting in each technology are expounded. Finally, the development prospects of pre-splitting and roof cutting in new technical methods, deep pressure relief mining, intelligent unmanned mining, and green and efficient mining are prospected, providing references for similar projects.

Regarding the issue of intense mining pressure appearing in the underlying gateway below the remaining coal pillar in the close‐distance coal seam (the remaining coal pillar is perpendicular to the underlying section coal pillar), 401 working face is used as the engineering background. Field measurements, laboratory experiments, numerical simulations, and engineering verification techniques are used to study the abutment pressure's evolution properties and the plastic zone's propagation laws before and after the underlying coal seam roadway experienced the mining impact. The conclusions are as follows: ① The maximum plastic area on the two sides and the roof of the roadway underlying the gob are up to 2 and 1.5 m, whereas the maximum plastic area on the two sides and the roof of the roadway underlying the remaining coal pillar are up to 5 and 4.5 m, respectively. Moreover, the plastic area extends along the two sides, and the section coal pillar is completely broken when the working face is mined below the remaining coal pillar. ② The stress increase coefficient K in the overlap area of the remaining coal pillar and the underlying section coal pillar reaches 3.4 when the mining face penetrates the underlying remaining coal pillar and the advance abutment pressure is overlaid with the concentrated stress of the coal pillar. ③ When the underlying working face is mined to 4, −2, −8, and −14 m away from the remaining coal pillar, the damage range of the roadway 5–10 m ahead increases in turn. At the same time, the maximum plastic area of the roof passes through the plastic area of the upper coal seam floor. Therefore, the underlying and transition areas on both sides of the remaining coal pillar are divided into Area I (15 m) → Area II (the most complicated area to control under the remaining coal pillar, 20 m) → Area III (25 m) according to the width. Furthermore, the divisional differentiated combined control technology of channel steel truss anchor cable with joint double‐way locking control function of roof and coal pillar in Areas I and III, while channel steel truss anchor cable with joint double‐way locking control function of roof and side + high resistance integral door‐type support is proposed in Area II. Field engineering practice shows that the deformation of the roadway surrounding rock can be controlled within 210 mm after adopting the above divisional combined control technology. Finally, the mining operation can safely and efficiently pass through the remaining coal pillar. The research results have important reference values for surrounding rock control of mining roadways in the overlapping area of similar “+”‐type cross‐working face.