In this work, an energetic composite fiber, in which 2,6-diamino-3,5-dinitropyrazine-1-oxide (LLM-105) nanoparticles intimately incorporated with a nitrocellulose/glycidyl azide polymer (NC/GAP) fiber, was prepared by the electrospinning method. The morphology and structure of the nanofiber was characterized by scanning electron microscopy (SEM), energy dispersive X-Ray (EDX), fourier transform infrared spectroscopy (IR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and Brunauer–Emmett–Teller (BET). The nanofibers possessed a three-dimensional (3D) net structure and a large specific surface area. Thermal analysis, energetic performance, and sensitivities were investigated, and they were compared with NC/GAP and LLM-105 nanoparticles. The NC/GAP/nano-LLM-105 nanofibers show higher decomposition rates and lower decomposition temperatures. The NC/GAP/nano-LLM-105 decomposed to CO₂, CO, H₂O, N₂O, and a few NO, -CH₂O-, and -CH- fragments, in the thermal-infrared spectrometry online (TG-IR) measurement. The NC/GAP/nano-LLM-105 nanofibers demonstrated a higher standard specific impulse (I_sp), a higher combustion chamber temperature (T_c), and a higher specialty height (H₅₀). The introduction of nano-LLM-105 in the NC/GAP matrix results in an improvement in energetic performance and safety.

The traditional curing methods for thermosetting resins are energy-inefficient and environmentally unfriendly. Frontal polymerization (FP) is a self-sustaining process relying on the exothermic heat of polymerization. During FP, the external energy input (such as UV light input or heating) is only required at the initial stage to trigger a localized reaction front. FP is regarded as the rapid and energy-efficient manufacturing of polymers. The precise control of FP is essential for several manufacturing technologies, such as 3D printing, depending on the materials and the coupling of thermal transfer and polymerization. In this review, recent progress on the materials, modeling, and application of FP for thermosetting resins are presented. First, the effects of resin formulations and mixed fillers on FP behavior are discussed. Then, the basic mathematical model and reaction-thermal transfer model of FP are introduced. After that, recent developments in FP-based manufacturing applications are introduced in detail. Finally, this review outlines a roadmap for future research in this field.