The rapidly growing deployment of Electric Vehicles (EV) put strong demands on the development of Lithium-Ion Batteries (LIBs) but also into its dismantling process, a necessary step for circular economy. The aim of this study is therefore to develop an autonomous task planner for the dismantling of EV Lithium-Ion Battery pack to a module level through the design and implementation of a computer vision system. This research contributes to moving closer towards fully automated EV battery robotic dismantling, an inevitable step for a sustainable world transition to an electric economy. For the proposed task planner the main functions consist in identifying LIB components and their locations, in creating a feasible dismantling plan, and lastly in moving the robot to the detected dismantling positions. Results show that the proposed method has measurement errors lower than 5 mm. In addition, the system is able to perform all the steps in the order and with a total average time of 34 s. The computer vision, robotics and battery disassembly have been successfully unified, resulting in a designed and tested task planner well suited for product with large variations and uncertainties.
A closed-form dynamic model of the planar multi-link flexible manipulator is presented. The assumed modes method is used with the Lagrangian formulation to obtain the dynamic equations of motion. Explicit equations of motion are derived for a three-link case assuming two modes of vibration for each link. The eigenvalue problem associated with the mass boundary conditions, which changes with the robot configuration and payload, is discussed. The time-domain simulation results and frequency-domain analysis of the dynamic model are presented to show the validity of the theoretical derivation.
This paper presents the design and implementation of an autonomous robotic facility for textile sorting and recycling, leveraging advanced computer vision and machine learning technologies. The system enables real-time textile classification, localization, and sorting on a dynamically moving conveyor belt. A custom-designed pneumatic gripper is developed for versatile textile handling, optimizing autonomous picking and placing operations. Additionally, digital simulation techniques are utilized to refine robotic motion and enhance overall system reliability before real-world deployment. The multi-threaded architecture facilitates the concurrent and efficient execution of textile classification, robotic manipulation, and conveyor belt operations. Key contributions include (a) dynamic and real-time textile detection and localization, (b) the development and integration of a specialized robotic gripper, (c) real-time autonomous robotic picking from a moving conveyor, and (d) scalability in sorting operations for recycling automation across various industry scales. The system progressively incorporates enhancements, such as queuing management for continuous operation and multi-thread optimization. Advanced material detection techniques are also integrated to ensure compliance with the stringent performance requirements of industrial recycling applications.
This paper presents an open-source ROS 2 navigation and sensor platform for quadruped robots, demonstrated on Boston Dynamics Spot in a laboratory environment. The platform integrates SLAM Toolbox for mapping and localisation, Navigation2 with MPPI and Smac Hybrid-A* for global path planning, and a frontier-based autonomous exploration module with practical handling of unreachable frontiers. The paper validates and verifies current, open-source algorithms deployed on off-the-shelf hardware. A greedy wavefront-based frontier selection method is presented that prioritizes Time-to-Closest-Viable-Frontier (TCVF) by terminating the search as soon as a feasible frontier is identified. On a real robot dataset replayed across five goal scenarios, the method reduces median selection latency from ms to ms (95th percentile: ms to ms), corresponding to a -times improvement in compute time compared to a standard implementation. The system also employs Zenoh middleware and Foxglove for remote monitoring and control, enabling flexible, high-bandwidth operation. The platform, including configuration files and launch scripts, is released openly to support future research and deployment on quadruped robots.
The automation of recycling processes for electric vehicle lithium-ion battery packs is crucial for the advancement of green energy transportation. Testing disassembly strategies on real equipment is time consuming, expensive, and poses significant safety risks. This paper presents a novel simulation-based framework that leverages the integration of a high-fidelity virtual environment with a Robot Operating System (ROS) to visualize and accurately calculate the time required for complex robotic disassembly operations. The calculated operation times are then used as input for genetic algorithm optimization to improve process efficiency. The results demonstrate that automation significantly improves the total speed of the disassembly process compared to manual methods. By utilizing this novel simulation and optimization approach, a 25% improvement in performance was achieved for the pack-to-module disassembly stage. This method provides a safe and cost-effective approach for process design, contributing directly to the development of a circular economy and supporting the transition towards sustainable transportation.
Reliable textile recycling requires automated unfolding to expose hidden hard components such as zippers, buttons, and metal fasteners, which otherwise risk damaging machinery and compromising downstream processes. This paper presents the design and implementation of an automated textile unfolding system based on a dual-arm robotic manipulation framework. The system uses two Interbotix WidowX 250s 6-DoF robotic arms and an Intel RealSense L515 LiDAR camera for visual perception. The unfolding process consists of three stages: initial dual-arm stretching to reduce major folds, refinement through a second stretch targeting the lower region, and a machine-learning stage that employs a YOLOv11 framework trained on depth-encoded textile images, followed by a depth-gradient-based estimator for fold direction. The system applies an extremity-based grasping strategy that selects leftmost and rightmost textile points from a custom error-corrected depth map, enabling robust grasp point selection, and a fold direction estimation method based on depth gradients around the detected fold. The most confident fold region is selected, an unfolding direction is determined using depth ranking, and the textile is manipulated until a flat state is confirmed through depth uniformity. Experiments show that depth correction significantly reduces spatial error in the robot frame, while segmentation and extremity detection achieve high accuracy across varied fold configurations, and the YOLOv11n-based model reaches 98.8% classification accuracy, while fold direction is estimated correctly in 87% of test cases. By enabling robust, largely autonomous textile unfolding, the system demonstrates a practical approach that could support safer and more efficient automated textile recycling workflows.