Natural wood has certain advantages such as good processability and high specific strength and thus has been used for millennium as a structural material. But the mechanical performance and water resistance, particularly for fast-growing species, are unsatisfactory for high-end applications. In this study, the “new-type” scrimber technology was introduced to radiata pine (Pinus radiata D. Don) scrimbers. The structure, mechanical properties, and dimensional stability of the scrimber panels were investigated. Results showed that OWFMs as basic units of scrimber had been very even in size and superior permeability. The scrimbers exhibited a three-dimensional porous structure, and the porosity had a decrease with increasing density. Both OWFMs and densification contributed to the high performance in terms of mechanical properties and water resistance. The flexural, compressive, and short-beam shearing strength were significantly enhanced with increasing density. As the density was 0.80 g cm−3, the flexural strength (MOR) was approximately 120 MPa, much larger than many selected wood-based panels. Moreover, the water resistance and dimensional stability also were closely related to the density. At the density of 1.39 g cm−3, the water absorption rate and thinness swelling rate of the panels in boiled water were only 19% and 5.7%, respectively.
Bamboo scrimber refers to a lignocellulosic structural material, which is usually attacked by water, ultraviolet radiation and fungus. Surface coating is an effective way to protect it, and its coating properties depend on surface wettability. In this study, the surface wettability of bamboo scrimbers with varying resin content was investigated via the comprehensive analysis of surface roughness, surface contact angle, surface free energy, surface chemical composition and coating properties. The resultant scrimbers had a similar profile with low roughness. Their surface was hydrophilic, but the hydrophilicity decreased with the increase in resin content. High resin content gave rise to low total free energy, in which the Lifshitz–van der Waals component was dominant and it decreased with the increasing resin content. Meanwhile, the ratio of the electron-accepting component to the electron-donating component becomes higher. This was due to the decreasing hydrophilic groups (e.g., -OH and -COOH groups) and the increasing oxygen-free groups (e.g., C-H and -CH2 groups) on the scrimber surface. The resin content affected the adhesion by decreasing the surface wettability, but the coating adhesion still reached the level of 2 for all bamboo scrimbers. The results will provide a theoretical reference for the surface coating of bamboo scrimbers in the structural application for good coating durability.
With natural texture and high performance, bamboo scrimber is one of the artificial lignocellulosic composites widely used in construction, furniture and other structural applications. However, it is vulnerable to the actions of water, ultraviolet radiation and fungus, which affect its durability, especially in the open. Here, bamboo was treated with superheated steam in an attempt to improve the durability of bamboo scrimbers. The chemical composition, mechanical properties, dimensional stability, aging resistance, decay resistance and anti-mildew properties were investigated at different temperatures (160~200 °C). After superheated steam treatment, the relative contents of holocellulose and α-cellulose in bamboo decreased. The bending strength and short-beam shearing strength slightly decreased as the temperature was raised while the modulus was essentially retained. The aging resistance in terms of thickness swelling rate (≤9.38%) was substantially improved. The decay resistance reached to the level of Grade I and can be dramatically enhanced by elevating temperature. The anti-mildew properties were also improved. To take together, superheated steam treatment remarkably improves the resistance of bamboo scrimbers to water, ultraviolet radiation, rot fungi and mildew with some concomitant reduction in mechanical properties. The results will permit outdoor construction using bamboo scrimbers more resistant to environmental damage.
Bamboo scrimber is acknowledged for its eco-friendly potential as a structural material. Its properties are significantly affected by both its density and resin content, but the effect of resin content on the properties under high density is not yet known. In this study, the microstructure, water resistance, mechanical properties, and thermal stability of bamboo scrimbers with varying resin content at a density of 1.30 g/cm3 were investigated. The results unearthed that phenolic resin assisted in the densification of bamboo cells during hot pressing, and a higher resin content could effectively reduce the cracks in the scrimber. The inherent cellulose I structure remained unaffected, but an increase in resin content led to a noticeable decline in crystallinity. Additionally, an increase in resin content pronouncedly improved the water resistance and dimensional stability of bamboo scrimbers. The water absorption and thickness swelling were as low as 9.67% and 7.62%, respectively. The modulus of rupture (MOR) exhibited a marginal increase with the amount of resin, whereas the compressive strength and short-beam shearing strength first increased and then decreased. Their peak strengths were 327.87 MPa at a resin content of 15 wt.%, and 168.85 MPa and 25.96 MPa at 11 wt.%, respectively. However, phenolic resin accelerated the thermal decomposition of bamboo scrimbers, and more resin worsened the thermal stability. These research outcomes offer a dual advantage, providing both a theoretical foundation and concrete data that can inform the production and practical application of high-density bamboo scrimbers.
In this study, poplar wood and a phenol-formaldehyde (PF) resin were used to produce a large-scale scrimber product by a combined cold pressing and heat curing method. The water resistance, mechanical properties, and formaldehyde emission of the scrimber boards prepared at different core temperatures (100°C, 110°C, 115°C, and 120°C) were investigated. The results showed that the peak core temperature had a significant effect on the scrimber performance. The thickness swelling rate and width swelling rate of the scrimber boards prepared at a core temperature of 100 °C were significantly higher than other samples. The formaldehyde emission from the surface layer of the scrimber boards prepared at a high core temperature (115°C and 120°C) was much lower than that at a core temperature of 100°C and 110°C. These results can be explained by the correlation between curing degree and temperature of the PF resin in the scrimber. With increasing core temperature, the modulus of rupture, compression strength, and horizontal shear strength of the scrimber boards first increased and then decreased, suggesting that core temperature during the heat curing process also played an important role in determining mechanical properties. The scrimber boards with the best mechanical properties were prepared at a core temperature of 115°C. The results of the study demonstrated that the optimal core temperature necessary to produce a low-cost and high-performance scrimber was 115°C.