The intrinsic self-healing ability of polyketone (PK) chemically modified into furan and/or OH groups containing derivatives is presented. Polymers bearing different ratios of both functional groups were cross-linked via furan/bis-maleimide (Diels-Alder adducts) and hydrogen bonding interactions (aliphatic and aromatic OH groups). The resulting thermosets display tuneable softening points (peak of tan (δ)) from 90 to 137 °C as established by DMTA. It is found that the cross-linked system containing only furan groups shows the highest softening temperature. On the other hand, systems displaying the combination of Diels-Alder adducts and hydrogen bonding (up to 60 mol % of -OH groups) do not show any change in modulus between heating cycles (i.e. factually a quantitative recovery of the mechanical behaviour). It is believed that the novelty of these tuneable thermosets can offer significant advantages over conventional reversible covalent systems. The synergistic reinforcement of both interactions resists multiple heating/healing cycles without any loss of mechanical properties even for thermally healed broken samples

Efficient and comprehensive recycling of fiber-reinforced thermosets is particularly challenging, since the irreversible degradation of the matrix component is necessary in order to separate the fiber component in high purity. In this work, a new approach to fully recyclable thermoset composites is presented, based on the thermal reversibility of an epoxy-based polymer network, crosslinked through Diels–Alder (DA) chemistry. Carbon fiber composites, fabricated by compression molding, were efficiently recycled through a simple solvolysis procedure in common solvents, under mild conditions, with no catalysts. Specifically, the purity of reclaimed fibers, assessed by thermogravimetric analysis and scanning electron microscopy, was very high (>95%) and allowed successful reprocessing into second generation composites. Moreover, the dissolved matrix residues were directly employed to prepare smart, thermally healable coatings. Overall, DA chemistry has been shown to provide a convenient strategy towards circular economy of thermoset composites.

In this work we present a reversible and toughened thermoset system based on the covalent incorporation of a furane functionalized ethylene-propylene rubber (EPM-Fu) into a thermoset furane functionalized polyketone (PK-Fu) via Diels-Alder (DA) reversible cross-linking with bismaleimide (b-MA). FT-IR and DSC analyses proved the reversible interaction between PK-Fu and EPM-Fu with b-Ma via DA and r-DA sequence. Likewise, thermo-mechanical experiments (DMTA) indicated the re-workability of the material with no evident differences in elastic and loss modulus after several heating cycles and recycling procedures. Moreover, a considerable increase in the softening point (tangent δ) was also found for the higher toughened system containing 12 wt% of EPM-Fu (neat thermoset T = 137 °C whereas toughened thermoset T = 155 °C). A two-fold increase in IZOD impact strength compared to the neat thermoset (up to 27 J/m) was also recorded by the toughened system. Overall, this approach clearly indicates that fully thermally reversible and toughened thermosets can be realized starting from mixtures of furan functionalized polyketone and EPM rubber, cross-linked via reversible Diels-Alder chemistry