This paper reports the auxetic behavior of modified conventional non-woven fabric. The auxetic behavior of fabric was achieved by forming rotating square unit geometry with a highly ordered pattern of slits by laser cutting. Two commercial needle-punched non-woven fabric used as lining and the reinforcement fabric for the footwear industry were investigated. The influence of two rotating square unit sizes was analyzed for each fabric. The original and modified fabric samples were subjected to quasi-static tensile load by using the Tinius Olsen testing machine to observe the in-plane mechanical properties and deformation behavior of tested samples. The tests were recorded with a full high-definition (HD) digital camera and the video recognition technique was applied to determine the Poisson’s ratio evolution during testing. The results show that the modified samples exhibit a much lower breaking force due to induced slits, which in turn limits the application of such modified fabric to low tensile loads. The samples with smaller rotating cell sizes exhibit the highest negative Poisson’s ratio during tensile loading through the entire longitudinal strain range until rupture. Non-woven fabric with equal distribution and orientation of fibers in both directions offer better auxetic response with a smaller out-of-plane rotation of rotating unit cells. The out-of-plane rotation of unit cells in non-homogenous samples is higher in machine direction.
Lower-limb prosthesis design and manufacturing still rely mostly on the workshop process of trial-and-error using expensive unrecyclable composite materials, resulting in time-consuming, material-wasting, and, ultimately, expensive prostheses. Therefore, we investigated the possibility of utilizing Fused Deposition Modeling 3D-printing technology with inexpensive bio-based and bio-degradable Polylactic Acid (PLA) material for prosthesis socket development and manufacturing. The safety and stability of the proposed 3D-printed PLA socket were analyzed using a recently developed generic transtibial numeric model, with boundary conditions of donning and newly developed realistic gait cycle phases of a heel strike and forefoot loading according to ISO 10328. The material properties of the 3D-printed PLA were determined using uniaxial tensile and compression tests on transverse and longitudinal samples. Numerical simulations with all boundary conditions were performed for the 3D-printed PLA and traditional polystyrene check and definitive composite socket. The results showed that the 3D-printed PLA socket withstands the occurring von-Mises stresses of 5.4 MPa and 10.8 MPa under heel strike and push-off gait conditions, respectively. Furthermore, the maximum deformations observed in the 3D-printed PLA socket of 0.74 mm and 2.66 mm were similar to the check socket deformations of 0.67 mm and 2.52 mm during heel strike and push-off, respectively, hence providing the same stability for the amputees. We have shown that an inexpensive, bio-based, and bio-degradable PLA material can be considered for manufacturing the lower-limb prosthesis, resulting in an environmentally friendly and inexpensive solution.
A conventional compound fabric was used to develop a modern, multifunctional material with an auxetic behaviour and a tailored open area for particle filtration. Such material was produced using traditional textile technology and laser cutting, to induce a rotating squares unit geometry. The behaviour was investigated of three different rotating unit cell sizes. The laser slit thickness and the length of the hinges were equal for all three-unit cells. The tensile properties, Poisson’s ratio and auxetic behaviour of the tested samples were investigated, especially the influence of longitudinal displacement on the fabric’s open area and the filtered particle sizes (average and maximum). Results show that the developed compound fabric possesses an average negative Poisson’s ratio of up to −1, depending on the applied auxetic geometry. The larger rotating cell size samples offer a higher average negative Poisson’s ratio and a higher breaking strength due to the induced slits. The findings highlight the usefulness of patterned cuts in conventional textile materials to develop advanced auxetic textile materials with tailored geometrical and mechanical properties.
Polysaccharide hydrogels and metal alloy nanoparticles have already found use in a range of biomedical applications. Nickel-copper nanoparticles (NiCu NPs) are particularly promising due to their tunable properties, such as ferromagnetism, biocompatibility, and antimicrobial activity. At the same time, polysaccharide hydrogels made of polymer mixtures such as alginate and methylcellulose with incorporated metal alloy nanoparticles are reported in the scientific literature. In view of this, in this work, NiCu NPs are combined with polysaccharide hydrogels and 3D printed to construct geometrically customizable dressings with tailorable properties for melanoma treatment. This novel combination exploits the intrinsic magnetic properties of NiCu NPs and the same time builds on their less known properties to improve the mechanic stability of 3D printed materials, both contributing to a previously not reported application as potent cytotoxic dressing against melanoma cells. The dressings were evaluated in terms of their physico-chemical characteristics, and their potential application, namely melanoma cell cytotoxicity. While all dressings exhibited similar degradation profiles regardless of composition, the addition of NiCu NPs had an effect on the hydrophilicity, swelling rates, and topographical properties of the dressings. Compression results showed that the presence of NPs increased the stiffness of the dressings, while the ultimate tensile strength was highest at 0.31 MPa for the dressings with 0.5 wt% NPs. We show that although the base formulation of the dressings is biocompatible with skin-derived cells, dressings loaded with NPs exhibit promising antimelanoma activity. Extracts obtained from dressings containing 0.5 wt% NPs reduced melanoma cell viability to 61% ± 11% and 40% ± 2% after 24 h and 72 h of soaking, respectively. Furthermore, extracts of dressings with 1 wt% NPs reduced melanoma cell viability to less than 15% within the first 24 h. By adjusting the NP content, the mechanical properties, surface roughness, and wettability can be tuned so that the dressings can be functionally customized. In addition, by using 3D printing as a fabrication process, the shape and composition of the dressings can be tailored to the patient's needs. The dressings also remained intact after soaking in simulated physiological solution for 14 days, indicating their suitability for long-term topical application.