The main goal of this review is to collect and analyze the recently published research concerning the conventional and sustainable treatment processes for olive mill wastewater (OMW). In the conventional treatment processes, it is noticed that the main objective is to meet the environmental regulations for remediated wastewater without considering the economical values of its valuable constituents such as polyphenols. These substances have many important environmental values and could be used in many vital applications. Conversely, sustainable treatment processes aim to recover the valuable constituents through different processes and then treat the residual wastewater. Both approaches’ operational and design parameters were analyzed to generalize their advantages and possible applications. A valorization-treatment approach for OMW is expected to make it a sustainable resource for ingredients of high economical value that could lead to a profitable business. In addition, inclusion of a recovery process will detoxify the residual OMW, simplify its management treatment, and allow the possible reuse of the vast amounts of processed water. In a nutshell, the proposed approach led to zero waste with a closed water cycle development.

In the present study, BaCl₂ modified Jordanian kaolin sorbent (obtained from Mahis, Jordan) was used to remove sulfate-contaminated industrial wastewater. The kaolin sample was pretreated to enhance its adsorption capacity and then characterized using X-Ray fluorescence (XRF) and Fourier Transform Infrared Spectroscopy (FTIR). Equilibrium isotherms for the adsorption parameters were carried out experimentally, and the adsorption data correlated very well with Freundlich and Temkin and Dubinin-Radushkevich models. Furthermore, the adsorption kinetics followed the pseudo-first-order and intraparticle diffusion models perfectly. The estimated value of the maximum adsorption capacity $q_m$ = 85.08 mg/g indicates that kaolin has a very high capacity to adsorb sulfate ions at studied parameters. The estimated value of the mean free energy (4.87 kJ/mol) is very low, confirming physical type adsorption. The study results established that modified Jordanian kaolin could serve as a safe and effective natural adsorbent for sulfate-contaminated industrial wastewater.

The present work deals with the fabrication of novel poly(vinylidene fluoride) (PVDF)/Multi-wall Carbon Nanotubes (MWCNT)/Polypyrrole (PPy) ultrafiltration membrane by phase inversion technique for the removal of crude oil from refinery wastewater. In situ polymerization of pyrrole with different concentrations of MWCNT ranging from 0.025 wt.% to 0.3 wt.% in PVDF prepared solutions. Measurement of permeability, porosity, contact angle, tensile strength, zeta potential, rejection studies and morphological characterization by scanning electron microscopy (SEM) were conducted. The results showed that membrane with (0.05% MWCNT) concentration had the highest permeability flux (850 LMH/bar), about 17 folds improvement of permeability compared to pristine PVDF membrane. Moreover, membrane rejection of crude oil reached about 99.9%. The excellent performance of this nanocomposite membrane suggests that novel PVDF modification with polypyrrole had a considerable effect on permeability with high potential for use in the treatment of oily wastewater in the refinery industry.

The treatment of oily wastewater poses a significant environmental challenge, creating a demand for advanced separation technologies. Membrane technologies, especially ultrafiltration (UF), offer a promising solution. A novel composite polyvinylidene fluoride (PVDF) and polypyrrole (PPy) membrane was created via an in situ polymerization method, which enhances the membrane’s functionality by combining the chemical stability of PVDF with the outstanding properties of PPy, through a simple two-step process that decreases manufacturing costs. The PPy content in the PVDF matrix varies from 0 to 1.5 wt%. The membranes were analyzed for their structure, morphology, hydrophilicity, porosity, mechanical strength, flux, oil rejection, and antifouling performance. Fourier-transform infrared spectroscopy (FTIR) confirmed the successful integration of PPy, which increased hydrophilicity; the contact angle dropped from 68° for pure PVDF to 55.6° at a 1.5% PPy concentration. Scanning electron microscopy (SEM) images showed an evident increase in surface porosity and macrovoid formation; calculated porosity increased from 59.5% to 79.9%, and the hydraulic pore size increased from 2.8 nm to 28.5 nm with 1.5% PPy. Although porosity improved, mechanical strength decreased due to the formation of voids. The enhancement in hydrophilicity and porosity resulted in improved flux recovery (FR), with the PP-1 membrane achieving 93% FR and 93% fouling resistance (Rt), indicating an optimal balance for practical use. These modified membranes successfully reduce fouling, making them easier to clean in oil–water separation applications. PP-1 showed only a reduction in flux but maintained an oil rejection rate over 99%, demonstrating high stability. This combination of PVDF’s durability and PPy’s functionality makes a cost-effective, high-performance membrane that transforms oil/water separation processes for sustainable water security.