In the era of Industry 4.0 to 5.0, the manufacturing industry is dedicated to improving its production efficiency, control capability and competitiveness with intelligent enhancement. As a typical discrete manufacturing industry, it is difficult for ocean engineering (OE) manufacturers to accurately control the entire production process, and the establishment of an integrated system supported by digital twin (DT) technology is a better solution. This paper proposes a comprehensive set of system architectures for the DT workshop. It focuses on planning, which is the main line of control, to establish a model based on graph neural networks (GNNs) and suggests five decision-support approaches associated with the model from a practical application perspective. The utilization of complete twin data for prediction and visual simulation effectively eliminates the problem of unexpected factors interfering with scheduling in enterprise production planning and achieves the goals of rapid processing and just-in-time completion. The planning model is based on the attention mechanism, which characterizes the disjunctive graph, extracts the input GNN, and outputs the scheduling decision by constructing the multi-attention network of operations and machines to deal with the complicated “operation–machine” combination relationship. The proposed method has been verified in the case of structural assembly and welding workshops, has validity and reliability, and is superior to the traditional priority scheduling rules and heuristics in terms of precision rate and rapidity. Furthermore, the DT system completes the production line application, and its proven reliability supports its full-scale application in future smart factories.
1 March 2015 in Advances in Mechanical Engineering
In order to enhance the efficiency of offshore companies, a multi-objective scheduling system based on hybrid non-dominated sorting genetic algorithm was proposed. An optimized model for multi-objective and multi-execution mode was constructed under the condition of taking time, cost, and resource into account, and then the mathematical model for the same was established. Moreover, the key techniques of the proposed system were elaborated, and the flowchart was designed. Aiming at the weaknesses of non-dominated sorting genetic algorithm which is short for non-dominated sorting genetic algorithm-II in the facet of local search and computational efficiency, Pareto-dominated simulated annealing algorithm was applied in search global solution. Finally, by simulation examples and industrial application, the robustness and outperformance of the improved algorithm were verified.
1 January 2023 in Computer Modeling in Engineering & Sciences
Quality traceability plays an essential role in assembling and welding offshore platform blocks. The improvement of the welding quality traceability system is conducive to improving the durability of the offshore platform and the process level of the offshore industry. Currently, quality management remains in the era of primary information, and there is a lack of effective tracking and recording of welding quality data. When welding defects are encountered, it is difficult to rapidly and accurately determine the root cause of the problem from various complexities and scattered quality data. In this paper, a composite welding quality traceability model for offshore platform block construction process is proposed, it contains the quality early-warning method based on long short-term memory and quality data backtracking query optimization algorithm. By fulfilling the training of the early-warning model and the implementation of the query optimization algorithm, the quality traceability model has the ability to assist enterprises in realizing the rapid identification and positioning of quality problems. Furthermore, the model and the quality traceability algorithm are checked by cases in actual working conditions. Verification analyses suggest that the proposed early-warning model for welding quality and the algorithm for optimizing backtracking requests are effective and can be applied to the actual construction process.
Since task allocation is one of the core tasks of ship design, the choice of its allocation strategy is a key factor that affects whether the task and the design agent can be beneficially matched. Different from the traditional one-way assignment mode of assigning tasks to designers, in the task assignment strategy of modern ship collaborative design mode, designers’ ability and benefit ratio is getting higher and higher. Therefore, in order to improve the efficiency and quality of task design, this paper proposes a multidesign agent-task allocation decision-making method. In this paper, the task attributes and designers’ attributes are introduced into the task allocation strategy model, and the fuzzy linguistic variable method is used to build the evaluation index matrix of the design agent, and the task timeliness function is established. Secondly, the multidesign agent-task benefit function is established and solved to obtain the best allocation strategy. Finally, through example verification and comparative analysis with the Round-Robin algorithm (RR) and the Weighted Round-Robin (WRR) algorithm, the validity, feasibility, and stability of the multidesign agent-task allocation decision-making method proposed in this paper are verified, and it is proved that the task allocation method takes the bilateral needs of the task and the design agent into account, solves the optimal allocation strategy of collaborative design tasks, and realizes the balanced allocation between the ship collaborative design task and the design agent.
Prefabricated cabin modular units (PMCUs) are a widespread type of intermediate products used during ship or offshore platform construction. This paper focuses on the scheduling problem of PMCU assembly flow shops, which is summarized as a multi-objective, fuzzy-blocking hybrid flow-shop-scheduling problem based on learning and fatigue effects (FB-HFSP-LF) to minimize the maximum fuzzy makespan and maximize the average fuzzy due-date agreement index. This paper proposes a multi-objective non-dominated sorting gravitational search algorithm (MONSGSA) to solve it. In the proposed MONSGSA, the ranked-order value is used to convert continuous solutions to discrete solutions. Multi-dimensional Latin hypercube sampling is used to enhance initial population diversity. Setting up an external archive to maintain non-dominated solutions while introducing an adaptive inertia factor and a trap avoidance operator to guide individual positional updates. The results of multiple sets of experiments show that Pareto solutions of MONSGSA have better distribution and convergence compared to other competitors. Finally, the instance of PMCU manufacturer is used for validation, and the results show that MONSGSA has better applicability to practical problems.
1 January 2022 in Wireless Communications and Mobile Computing
In order to complete the offshore platform project scheduling intelligently, an improved scheduling optimization system based on the parallel genetic algorithm was proposed. An optimal model for the large‐scale offshore platform project scheduling problem (LSOPPSP) was built and produced the mathematic model of LSOPPSP, based on the characteristics of the abundance of activities, long duration, high uncertainty, and frequent changes. In long‐term unsteady manufacturing, this model can provide good robustness. In addition, the essential steps of the multitime window parallel genetic algorithm were proposed. An improved population initialization algorithm was designed, as well as the coevolution strategy among populations was also proposed in parallel computing. These two strategies can increase population variety while also speeding up convergence. Finally, the suggested parallel scheduling system was deployed in our self‐developed schedule optimization software for offshore platform enterprises, and the outperformance of the improved algorithm was proven by simulated examples and practical application.