The development of new flexible and lightweight electronics has increased the demand for compatible energy storage devices to power them. Carbon nanotube (CNT) fibers have long been known for their ability to be assembled into yarns, offering their integration into electronic devices. They are hindered, however, by their low intrinsic energy storage properties. Herein, we report a novel composite yarn, synthesized through solvothermal processes, that attained energy densities in the range between 0.17 µWh/cm² and 3.06 µWh/cm², and power densities between 0.26 mW/cm² and 0.97 mW/cm², when assembled in a supercapacitor with a PVDF-EMIMBF4 electrolyte. The created unique composition of iron oxalate + iron hydroxide + CNT as an anode worked well in synergy with the much-studied PANI + CNT cathode, resulting in a highly stable yarn energy storage device that maintained 96.76% of its energy density after 4000 cycles. This device showed no observable change in performance under stress/bend tests which makes it a viable candidate for powering wearable electronics.

In this paper, we present the results of a study related to fabrication of polymer-aligned carbon nanotube (CNT) composites made with different thermoplastic polymers. These composites have been manufactured by employing a simple two-step process using the internal resistive heating approach. The resulting composites have shown improved tensile strength, load, and elastic modulus compared to pristine CNT sheets. Poly (methyl methacrylate) (PMMA)-CNT, Ultem^TM-CNT and thermoplastic polyurethane (TPU)-CNT composites showed an increase in tensile strength by as much as 41%, 77% and 86% respectively over pristine CNT sheets. The improvement in tensile strength is the result of a good adhesion achieved between the aligned CNTs and polymer as observed with transmission electron microscopy (TEM) and scanning electron microscopy (SEM).