The corrosion behavior of 2A02 Al alloy under 4 mg/cm2 NaCl deposition at different temperatures (from 30 to 80 °C) has been studied. This corrosion behavior was researched using mass-gain, scanning electron microscopy-SEM, laser scanning confocal microscopy-LSCM, X-ray photoelectron spectroscopy-XPS and other techniques. The results showed and revealed that the corrosion was maximal at 60 °C after 200 h of exposure. The increase of temperature not only affected the solubility of oxygen gas in the thin film, but also promoted the transport of ions (such as Cl−), and the formation of protective AlO(OH), which further affects the corrosion speed.
The corrosion behavior of pure Ti under a solid NaCl deposit in a wet O2 flow at 600 °C has been studied. The results showed that the corrosion rate was greatly accelerated by solid NaCl, which destroyed the compact and protective TiO2 scale to yield non-protective N4Ti5O12 and other products. Detailed scanning electron microscopy (SEM) equipped with an energy dispersive spectrometer (EDX), and X-ray diffraction (XRD) analysis showed that, during the corrosion process, the metal (Ti) diffused outward rapidly and reacted with the wet O2 to form a thick and porous corrosion products scale. The electrochemical reaction was also observed during the whole corrosion process at 600 °C, which further accelerated the corrosion rate. A possible mechanism has been proposed for pure Ti covered with a solid NaCl deposit in wet O2 at 600 °C, based on the experimental results.
The corrosion behavior of pure Fe under a Na2SO4 deposit in an atmosphere of O2 + H2O was investigated at 500 °C by thermo gravimetric, and electrochemical measurements, viz. potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and surface characterization methods viz. X-ray diffraction (XRD), and scanning electron microscope (SEM)/energy dispersive spectroscopy(EDS). The results showed that a synergistic effect occurred between Na2SO4 and O2 + H2O, which significantly accelerated the corrosion rate of the pure Fe. Briefly, NaFeO2 was formed in addition to the customary Fe oxides; at the same time, H2SO4 gas was produced by introduction of water vapor. Subsequently, an electrochemical corrosion reaction occurred due to the existence of Na2SO4, NaFeO2, and H2O. When this coupled to the chemical corrosion reaction, the progress of the chemical corrosion reaction was promoted and eventually resulted in the acceleration of the corrosion of the pure Fe.