The paper presents a new way to conduct passive elimination of vibrations consisting of covering elements of structures with low dynamic stiffness with polylactide (PLA). The PLA cover was created in 3D printing technology. The PLA cover was connected with the structure by means of a press connection. Appropriate arrangement of the PLA cover allows us to significantly increase the dissipation properties of the structure. The paper presents parametric analyses of the influence of the thickness of the cover and its distribution on the increase of the dissipation properties of the structure. Both analyses were carried out using finite element models (FEM). The effectiveness of the proposed method of increasing damping and the accuracy of the developed FEM models was verified by experimental studies. As a result, it has been proven that the developed FEM model of a free-free steel beam covered with polylactide enables the mapping of resonance frequencies at a level not exceeding 0.6% of relative error. Therefore, on its basis, it is possible to determine the parameters of the PLA cover. Comparing a free-free steel beam without cover with its PLA-covered counterpart, a reduction in the amplitude levels of the receptance function was achieved by up to 90%. The solution was validated for a steel frame for which a 37% decrease in the amplitude of the receptance function was obtained.

This paper presents a method for modeling the dynamic properties of steel–polymer concrete beams, the basic structural components of machine tools, assembly lines, vibratory machines, and other structures subjected to time-varying loads during operation. The presented method of modeling steel–polymer concrete beams was developed using the finite element method. Three models of beams differing in cross-sectional dimensions showed high agreement with experimental data: relative error in the case of natural frequencies did not exceed 5% (2.2% on average), the models were characterized by the full agreement of mode shapes and high agreement of frequency response functions with the results of experimental tests. Additionally, the developed beam models supported the reliable description of complex structures, as demonstrated on a spatial frame, obtaining a relative error for natural frequencies of less than 3% (on average 1.7%). Full agreement with the mode shapes and high agreement with the frequency response functions were achieved in the analyzed frequency range.

The article presents results of both experimental and FEM model-based investigations on chatter phenomena that occur in the end milling process. On the basis of chatter symptoms observed during machining, the mechanism of its occurrence has been identified. Then, a FEM model has been built to...