Improvement of the corrosion resistance capability, surface roughness, shining of stainless-steel surface elements after electrochemical polishing (EP) is one of the most important process characteristics. In this paper, the mechanism, obtained parameters, and results were studied on electropolishing of stainless-steel samples based on the review of the literature. The effects of the EP process parameters, especially current density, temperature, time, and the baths used were presented and compared among different studies. The samples made of stainless steel presented in the articles were analysed in terms of, among other things, surface roughness, resistance to corrosion, microhardness, and chemical composition. All results showed that the EP process greatly improved the analysed properties of the stainless-steel surface elements.

The use of materials of natural origin for the adsorption of heavy metal ions from aqueous solutions has gained attention in recent years among the scientific community. This is explained by the fact that nickel compounds, due to severe health consequences, are considered to be among the most dangerous to the environment. This article reviews the results of studies on the use of biosorbents for purification of aqueous solutions from nickel ions, and then attempts to classify them according to their origin. The characteristics of materials and their sorption capacity have been compared, and the removal mechanisms identified of which chemisorption and ion exchange are considered to be the most common. From the analyses, a major trend is the use of biomass; however, biosorbents from other groups also continue to attract the interest of researchers. Conducting laboratory studies can help select materials with high efficiency. The highest sorption capacity values for the materials in each group were: for waste products 56 mg Ni·g⁻¹ (olive stone), for peat 61 mg Ni·g⁻¹, for miscellaneous 225 mg Ni·g⁻¹ (microbial flocculant GA1), for biomass 286 mg Ni·g⁻¹ (Plantanus orientalis bark) and for composites/modified materials calcinated eggshells 769 mg Ni·g⁻¹ (calcinated eggshells). However, for some materials the sorption phenomenon may be accompanied by precipitation in the presence of hydroxides, which significantly affects the sorption capacity achieved. There is a need to transfer these experiments to an industrial scale so as to verify their applicability. In such industrial scale applications, attention should be paid not only to the effectiveness of the material, but also to its availability, price, and ease of use, as well as the effect of the biosorbent in terms of changing the quality parameters of the aquatic environment.

Purpose: This paper aims to present the way of modifying surfaces of 316L stainless steel elements that were manufactured in the selected laser melting (SLM) technology and then subjected to mechanical and electrolytic processing (electropolishing [EP]). The surface of the as-generated and commercial produced parts was modified by grinding and EP, and the results were compared. The authors also present an example of the application of EP for the final processing of a sample technological model – an initial prototype of a 316L steel implant manufactured in the SLM technology. Design/methodology/approach: The analyzed properties included surface topography, roughness, resistance to corrosion, microhardness and the chemical composition of the surface before and after EP. The roughness described with the Ra, Rt and Rz was determined before and after EP of samples manufactured from 316L steel with use of traditional methods and additive technologies. Findings: EP provides us with the opportunity to process elements with a complex structure, which would not be possible with use of other methods (such as milling or grinding). Depending on the expected final surface of elements after the SLM process, it is possible to reduce the surface roughness with the use of EP (for t = 20 min, Ra = 3.53 ± 0.37 µm and for t = 40 min, Ra = 3.23 ± 0.22 µm) or mechanical processing and EP (for t = 4 min, Ra = 0.13 ± 0.02 µm). The application of the EP method to elements made from 316L steel, in a bath consisting of sulfuric acid (VI), H2SO4 (35 Vol.%), phosphoric acid (V), H3PO4 (60.5 Vol.%) and triethanolamine 99 per cent (4.5 Vol.%), allows us to improve the surface smoothness and to obtain a value of the Ra parameter ranging from 0.11 to 0.15 µm. The application of a current density of 20 A/dm2 and a bath temperature of 55ºC results in an adequate smoothing of the surface (Ra < 0.16 µm) for both cold rolled and SLM elements after grinding. The application of EP, to both cold rolled elements and those after SLM, considerably improves the resistance to corrosion. The results of potentiodynamic corrosion resistance tests (jkor, EKA and Vp) of the 316L stainless steel samples demonstrate that the values of Vp for elements subjected to EP (commercial material: 1.3·10-4 mm/year, SLM material: 3.5·10-4 mm/year) are lower than for samples that were only ground (commercial material: 4.0·10-4 mm/year, SLM material: 9.6·10-4 mm/year). The microhardness was found to be significantly higher in elements manufactured using SLM technology than in those cold rolled and ground. The ground 316L steel samples were characterized by a microhardness of 318 HV (cold rolled) and 411 HV (SLM material), whereas the microhardness of samples subjected to EP was 230 HV (commercial material) and 375 HV (SLM material). Originality/value: The 316L samples were built by SLM method. The surface of the SLM samples was modified by EP. Surface morphological changes after EP were studied using optical methods. Potentiodynamic tests enabled to notice changes in the corrosion resistance of 316L. Microhardness results after electropolished 316L stainless steel were shown. The chemical composition of 316L surface samples was presented. The smoothening of the surface amounted to Ra = 0.16 µm.

Transposing the process scale from laboratory to industrial conditions is a difficult issue that applies to many sectors of the industry. As far as electropolishing of stainless steel is concerned, the limitations connected with a significant increase in the area of electropolished surface should be considered, along with the possibility of defects that may emerge. This paper compares the results of electropolishing of stainless steel in the laboratory and in industrial conditions. For the analyzed conditions, it was determined that the best results, both in laboratory and industrial conditions, were obtained at temperature of 35 °C and current density of 8 A·dm⁻². High temperatures resulted in the emergence of defects on the surface, in particular for industrial samples. The defects were visualized by metallographic images with Nomarski contrast and atomic force microscopy. X-ray photoelectron spectroscopy tests were used to analyze the composition of the passive layer on the electropolished surfaces.