The development of wind power has brought about increasing challenges in decommissioning, among which DWTBs (decommissioned wind turbine blades) are the most difficult component to deal with. To enable the cost-effective, energy-efficient, and environmentally friendly large-scale utilization of DWTBs, an experimental study on thermogravimetric and pyrolysis characteristics of DWTBs was carried out. A new process involving recycling glass fiber with pyrolysis gas re-combustion and flue gas recirculation as the pyrolysis medium was innovatively proposed, and the simulation calculation was carried out. Thermogravimetric experiments indicated that glass fiber reinforced composite (GFRC) was the main heat-generating part in the heat utilization process of blades, and the blade material could basically complete pyrolysis at 600 °C. As the heating rate increased, the formation temperature, peak concentration, and proportion of combustible gas in the pyrolysis gas also increased. The highest peak concentration of CO gas was observed, with CO2 and C3H6 reaching their peaks at 700 °C. The solid product obtained from pyrolysis at 600 °C could be oxidized at 550 °C for 40 min to obtain clean glass fiber. And the pyrolysis temperature increased with the increase in the proportion of recirculation flue gas. When the proportion of recirculation flue gas was 66%, the pyrolysis temperature could reach 600 °C, meeting the necessary pyrolysis temperature for wind turbine blade materials. The above research provided fundamental data support for further exploration on high-value-added recycling of DWTBs.
27 September 2022 in Industrial & Engineering Chemistry Research
Solid circulation rate (Gs) represents the mass flux of circulating particles in circulating fluidized bed (CFB) systems and is a significant parameter for the design and operation of CFB reactors. Many measuring technologies for Gs have been proposed, though few of them can be applied in industrial units. This paper presents a comprehensive study on measuring technologies, and the results indicate that though the accumulation method is most widely applied, it is constrained by the disturbance of normal particle circulation. Some publications have proposed mathematic models based on pressure drop or other parameters to establish Gs measurement models; these necessitate the accurate modeling of complicated gas-solid flows in industrial devices. Methods based on certain measurement devices to specify parameters like velocity require device endurance in the industrial operation environment and stable local gas-solid flow. The Gs measuring technologies are strongly influenced by local gas-solid flow states, and the packed bed flow in standpipes make the bottom of standpipes an ideal place to realize Gs measurement.
17 November 2023 in Separation and Purification Technology
Carbide slag is a waste residue during the production of acetylene. Due to its high content of Ca(OH)2, carbide slag becomes a potential alternative to limestone as the in-bed desulfurizer of circulating fluidized bed (CFB) boilers. In this study, the calcination and sulfation characteristics of carbide slag were investigated by three different facilities, thermogravimetric analyzer (TGA), 1 MWth pilot CFB boiler, and 690 t·h−1 CFB boiler. Pore structures and sulfation behaviors of carbide slag and limestone were investigated for the sake of comparison. The results showed that carbide slag has a lower calcination temperature than limestone. Its calcined product has a better pore structure and desulfurization activity. The carbide slag exhibited a higher desulfurization efficiency than the limestone in the pilot tests. The SO2 emission concentration showed a downward trend with the increase of molar fraction of carbide slag in the desulfurizer. Meanwhile, carbide slag had a better sintering-resistance property, which makes it possible to effectively reduce SO2 emissions even at high combustion temperatures (>910 °C). While the field test results were similar to that of the pilot tests, the desulfurization efficiency of carbide slag with the same Ca/S mole ratio was higher than that of limestone. The fine size of carbide slag particles and the lower separation efficiency of the cyclone on the 690 t·h−1 boiler left the carbide slag with insufficient residence time in the furnace. Therefore, it is necessary to ensure a high separation efficiency of the cyclone if the carbide slag is used as an alternative desulfurizer in furnace.