The present paper focuses on the architectural and constructional features required to ensure that building envelope renovation are safe, functional, and adaptable to the building stock, with particular focus on “plug and play” modular facade construction systems. It presents the design of one such system and how it addresses these issues. The outcome of early-stage functional test with a full-scale mock-up system, as well as its applicability to a real construction project is presented. It is found crucial to obtain high quality information about the status of the existing façade with the use of modern technologies such as topographic surveys or 3D scans and point cloud. Detailed design processes are required to ensure the compatibility of manufacture and installation tolerances, along with anchor systems that deliver flexibility for adjustment, and construction processes adapting standard installation methods to the architectural particularities of each case that may hinder its use or require some modification in each situation. This prefabricated plug and play modular system has been tested by reproducing the holistic methodology and new technologies in the market by means of real demonstrators. When compared to more conventional construction methods, this system achieves savings in a real case of 50% (time), 30% (materials) and 25% (waste), thus achieving significant economic savings.

In recent years, the interest in multifunctional façade (MF) technology has increased significantly. Recent advances in the integration of active and passive technologies have led to a new concept of building skins with highly flexible and decentralized control. Such an approach is considered capable of tackling environmental challenges and enhancing indoor environmental quality (IEQ). Integrated HVAC systems, dynamic blinds, and renewable energy systems can drastically increase façade responsiveness and efficiency. Although the technical feasibility of active and MF technology has already been demonstrated, market applications are still limited. The goal of this paper is to define the state of the art of MFs and clarify how the integration of IoT technologies, supported by AI, can increase market interest by fully exploiting the value of these systems. Indeed, recent advances in the IoT and data analysis tools are opening up attractive scenarios in optimization process. Starting with an overview of the most interesting EU-funded projects, this paper presents a MF case study in which IoT infrastructures are fully integrated. The prototype, realized within the MEZeroE Horizon project, stimulates a debate on future trajectories (and gaps) for the marketability of MF.

Buildings are the key factor to transform cities and to contribute to recent European energy efficiency objectives for 2030 and long-term 2050. New buildings account to only 1–2% annually. Yet, ninety percent of the existing building stock in Europe was built before 1990, it is therefore necessary to promote their energy renovation to achieve the set objectives. Renovation solutions are available on the market, yet a wrong implementation and integration due to a lack of knowledge neither maximizes the energy performance of the post-retrofitting nor the financial optimisation and viability of the projects. This paper presents research on a plug & play, modular, easy installable façade and ICT decision making technologies to provide affordable solutions in order to overcome those deep renovation barriers. The paper sets out by defining a value framework that can be applied by real estate investors for making better retrofitting decisions for residential buildings, through mapping targeted building typologies and investigating new building revalorisation strategies, new renovation concepts and KPIs for evaluation. Thereafter the paper presents the modular and easy-to-install façade system that is replicable and scalable at European level.

The European Commission has identified the building industry as one of the key sectors to achieve its 2020 strategy to create conditions for smart, sustainable, and inclusive growth. In this frame, the aim of Horizon 2020′s Eensulate project is the development of innovative lightweight and highly insulating energy efficient unitized building façades, suitable for both new and existing buildings. The Eensulate façade module integrates two components developed within the project: Vacuum Insulated Glass (VIG) for architectural purposes, with a U-value of 0.3 W/sqm∙K; a highly insulating foam for automated manufacturing and insulation for the spandrel part. This article presents the Eensulate façade system design simulations and achievements related to VIG integration to solve issues that emerged by the utilization of its innovative components (sealant thermal bridge and getter strips). VIG design and testing have gradually changed the façade module and consequently, façade components have been progressively designed to achieve the expected target of 0.641 W/sqm∙K for thermal transmittance. The results demonstrate that the target can be achieved by aluminum profiles, Ethylene Propylene Diene Monomer (EPDM) thermal bridge, and additional insulating components, obtaining a new product for unitized façades able to reduce energy consumption in buildings with large glass surfaces.

The nearly Zero Energy building (nZEB) renovation market is currently the key feature in the construction sector. RenoZEB aims to develop a systematic approach for retrofitting by assembling different technologies in a plug and play building envelope. This paper presents the methodology used to transform the RenoZEB concept in the design system. A multi-criteria decision matrix is used for the selection of the best façade technologies within the market while the analysis of the existing building conditions allows to develop a replicable approach for designing deep retrofitting intervention through a plug&play façade. The methodology appears to be a valuable support for the selection of technologies and allows to define a design guideline for the envelope.

The retrofitting of the existing building stock is one of the most important goals to be pursued to meet European targets. In this context, the RenoZEB project has developed a modular methodology for the deep retrofitting of buildings, which is enabled by a prefabricated plug-and-play façade that integrates different on-market technologies to achieve nZEB standards. This article reports on the activities conducted in the study and design of the RenoZEB prefabricated envelope system, providing insights on the tests conducted and the results achieved for the façade system, with a specific focus on the use of technology laboratory facilities for real-environment validation, which revealed the system to be in line with the project objectives.