Herein, we demonstrate a strategy to improve the tensile strength, thermal safety issues, and electrochemical performance of an as-synthesized polyimide separator. By spraying the solution of a specific chemical constituent on both sides of a poly(amic acid) non-woven membrane followed by thermal treatment, a novel polyimide nanofibrous membrane with porous-layer-coated morphology was successfully fabricated by in situ self-bonding and micro-crosslinking technique. The self-bonding and micro-crosslinking techniques improve the tensile strength of the nanofiber membranes from 5 MPa to 28 MPa by forming a crosslinked network structure, thereby reducing the risk of nanofiber disassembly during long-term operation. The rigid structure and aromatic groups in the polyimide chain enable the separator to have outstanding thermal dimensional stability at temperatures as high as 300 °C and thermal stability (5% weight loss at about 528 °C). Additionally, the unique flame retarding capability of polyimide ensures high security of the battery as well. Notably, the lithium-ion battery using porous-layer-coated polyimide separator exhibits a much higher capability (129.9 mA h g⁻¹, 5C) than that using a Celgard-2400 separator (95.2 mA h g⁻¹, 5C) and could work steadily at 120 °C, thus implying promising application in next generation high-safety and high-performance lithium-ion batteries.

Silvered polyimide films have been prepared by potassium hydroxide hydroxylation of polyimide film surfaces and incorporation of silver ions through subsequent ion exchange. Thermal curing not only recycloimidized the poly(amic acid) into polyimide, but also reduced silver ions into silver atoms and near-atomic silver clusters, which diffused and aggregated to give reflective and conductive surfaces without need of the addition of reducing agents. Films were characterized by X-ray photoelectron spectrometer, transmission electron microscopy, scanning electron microscopy and tapping mode atomic force microscopy. The thickness of the silvered layers and the reflectivity and conductivity of the silvered films can be controlled. By this method, the double-sided silvered polyimide films with excellent reflective (reflectivity > 97%) and conductive surfaces (surface resistivity = 0.02 Ω cm⁻²) could be easily fabricated. Their essential mechanical properties could be maintained, and the silver–polymer adhesion was outstanding.

A series of hybrid fiber-reinforced composites were prepared with polyimide fiber and carbon fiber as the reinforcement and epoxy resin as the matrix. The influence of stacking sequence on the Charpy impact and flexural properties of the composites as well as the failure modes were studied. The results showed that hybrid fiber-reinforced composites yielded nearly 50% increment in Charpy impact strength compared with the ones reinforced by carbon fiber. The flexural performance was significantly improved compared with those reinforced solely by polyimide fibers and was greatly affected by the stacking sequence. The specimens with compressive sides distributed with carbon fiber possessed higher flexural strength, while those holding a sandwich-like structure with carbon fiber filling between the outer layers displayed a higher flexural modulus.

Electromagnetic (EM) and infrared (IR) stealth play an important role in the development of military technology and the defense industry. This study focused on developing a new type of multifunctional composite film based on polyimide (PI)/graphene/Fe₃O₄ hybrid aerogel and polyethylene glycol (PEG) as a phase change material (PCM) for EM and IR bi-stealth applications. The composite films were successfully fabricated by constructing a series of PI-based hybrid aerogels containing different contents of graphene nanosheets and Fe₃O₄ nanoparticles through prepolymerizaton, film casting, freeze-drying, and thermal imidization, followed by loading molten PEG through vacuum impregnation. The construction of PI/graphene/Fe₃O₄ hybrid aerogel films provides a robust, flexible, and microwave-absorption-functionalized support material for PEG. The resultant multifunctional composite films not only exhibit high microwave absorption effectiveness across a broad frequency range, but also show a good ability to implement thermal management and temperature regulation under a high latent-heat capacity of over 158 J/g. Most of all, the multifunctional composite films present a wideband absorption capability at 7.0–16.5 GHz and a minimum reflection loss of −38.5 dB. This results in excellent EM and IR bi-stealth performance through the effective wideband microwave absorption of graphene/Fe₃O₄ component and the thermal buffer of PEG. This study offers a new strategy for the design and development of high-performance and lightweight EM–IR bi-stealth materials to meet the requirement of stealth and camouflage applications in military equipment and defense engineering.