Dry friction dampers are widely used to reduce vibration. The forced vibration response of a simplified turbine blade with a new kind of under-platform dry friction dampers is studied in this paper. The model consists of a clamped blade as two rigidly connected beams and two dampers in the form of masses which are allowed to slide along the blade platform in the horizontal direction and vibrate with the blade platform in the vertical direction. The horizontal and vertical vibrations of the two dampers, and the horizontal and transverse platform vibrations are coupled by friction at the contact interfaces which is assumed to follow the classical discontinuous Coulomb’s law of friction. The vertical motion of the dampers leads to time-varying contact forces and can cause horizontal stick-slip motion between the contact surfaces. Due to the relative horizontal motion between the dampers and the blade platform, the vertical contact forces and the resultant friction forces act as moving loads. The Finite Element (FE) method and Modal Superposition (MS) method are applied to solve the dynamic response, together with an algorithm that can capture nonsmooth transitions from stick to slip and slip to stick. Quasi-periodic vibration is found even under harmonic excitation.
The effectiveness of shot peening is mainly determined by the peening coverage. The peening coverage is required to be 100% for current technical standards of shot peening. With the increase of material strength, higher peening coverage is required in shot peening process. However, the influence of high peening coverage on Almen intensity and residual compressive stress is unclear, the difficulty mainly lies in the lack of quantitative description of peening coverage in finite element analysis. To analyze the influence of high peening coverage on Almen intensity and residual compressive stress, firstly an approximate quantitative description of peening coverage based on dent size, the distance of shots and shot numbers is proposed in this study. Based on this quantitative description of peening coverage, the arc height and residual stress of the Almen test are simulated with the finite element method. The simulation results of arc height and saturation curve agree well with that of the Almen test, by which the effectiveness of the quantitative description and FE simulation are proved. The further study indicates that in shot peening processes, the excessive peening coverage doesn’t improve Almen intensity and residual compressive stress.
The bilinear hysteresis friction model and the Coulomb friction model are two typical macro slip models which are widely used by researchers in simulation analysis of rub-impact dynamics of shrouded blades. However, differences in the simulation results of shrouded blades based on these two friction models have not well been studied recently. In this paper, a two-dimensional lumped mass model of shrouded blades including axial displacements and tangential displacements is established, and the kinetic equations of the blades under different contact conditions are derived. The contact-separation and stick-slip transition points are determined by the bisection method. Using the fourth-order Runge–Kutta method, comparative analysis of the nonlinear characteristics and the vibration reduction characteristics of shrouded blades based on the bilinear hysteresis friction model and the Coulomb friction model are carried out. Numerical simulation results indicate that the nonlinear characteristics and the vibration reduction characteristics of shrouded blades based on these two friction models are not accordant. The discussion in this paper offers thinking for the selection of the friction model in a study on rub-impact dynamics of shrouded blades.
Shroud devices which are typical cyclic symmetric structures are widely used to reduce the vibration of turbine blades in aero engines. Asymmetric rub-impact of adjacent shrouds or aerodynamic excitation forces can excite the bending-torsion coupling vibration of shrouded blades, which will lead to complex contact motions. The aim of this paper is to study the rub-impact dynamic characteristics of bending-torsion coupling vibration of shrouded blades using a numerical method. The contact-separation transition mechanism under complex motions is studied, the corresponding boundary conditions are set up, and the influence of moments of contact forces and aerodynamic excitation forces on the motion of the blade is considered. A three-degree-of-freedom mass-spring model including two mass blocks with the same size and shape is established to simulate the bending-torsion coupling vibration, and the dynamic equations of shrouded blades under different contact conditions are derived. An algorithm based on the fourth-order Runge–Kutta method is presented for simulations. Variation laws of the forced response characteristics of shrouded blades under different parameters are studied, on the basis of which the method to evaluate the vibration reduction characteristics of the shrouded blade system when the motion of the blade is chaotic is discussed. Then, the vibration reduction law of shrouded blades under bending-torsion coupling vibration is obtained.
This paper aims to explore the material properties of RPC and transverse-bending performance, as well as the crack-width-calculation theory of a densely reinforced steel–RPC composite structure with different fiber parameters. Two fiber types (straight fiber, hybrid fiber) and four fiber volume contents (2%, 2.5%, 3%, 3.5%) were selected to explore the mechanical properties of RPC materials, and the influences of fiber parameters on compressive strength, modulus of elasticity, flexural strength and axial tensile property were investigated. Eight steel–RPC composite plates with different design parameters (fiber type and reinforcement ratio) were conducted to study the transverse-bending performance of steel–RPC composite deck structures. The results show that the addition of 3.5% hybrid fibers to the RPC matrix leads to the optimum axial tensile and flexural properties. Furthermore, the failure mode, load–displacement curve, crack occurrence and propagation characteristics of the composite structure are analyzed in detail. Based on the experimental results, the calculation methods of reinforcement stress and crack width of densely reinforced steel–RPC composite structure are proposed. The calculated results of reinforcement stress and maximum crack width are in good agreement with the actual measured values, which can provide a reference for engineering design.