A multi-strand composite welding wire was applied to join high nitrogen austenitic stainless steel, and microstructures and mechanical properties were investigated. The electrical signals demonstrate that the welding process using a multi-strand composite welding wire is highly stable. The welded joints are composed of columnar austenite and dendritic ferrite and welded joints obtained under high heat input and cooling rate have a noticeable coarse-grained heat-affected zone and larger columnar austenite in weld seam. Compared with welded joints obtained under the high heat input and cooling rate, welded joints have the higher fractions of deformed grains, high angle grain boundaries, Schmid factor, and lower dislocation density under the low heat input and cooling rate, which indicate a lower tensile strength and higher yield strength. The rotated Goss (G_RD) ({110}〈1 $\overline{1}$ 0〉) orientation of a thin plate and the cube (C) ({001}〈100〉) orientation of a thick plate are obvious after welding, but the S ({123}〈63 $\overline{4}$ 〉) orientation at 65° sections of Euler’s space is weak. The δ-ferrite was studied based on the primary ferrite solidification mode. It was observed that low heat input and a high cooling rate results in an increase of δ-ferrite, and a high dislocation density was obtained in grain boundaries of δ-ferrite. M₂₃C₆ precipitates due to a low cooling rate and heat input in the weld seam and deteriorates the elongation of welded joints. The engineering Stress–strain curves also show the low elongation and tensile strength of welded joints under low heat input and cooling rate, which is mainly caused by the high fraction of δ-ferrite and the precipitation of M₂₃C₆.

The weld joints of sprayed 2195-T6 and cast 2195-T8 aluminium–lithium alloy were created using tungsten inert gas with filler wire. The microstructures and mechanical properties of the weld joints were examined. The results of the microstructure analysis showed that the width of the equiaxed grain zone (EQZ) and the amount of the second phase θ’(Al₂Cu) was greater in the weld joint of the cast 2195-T8 Al–Li alloy than that of the sprayed 2195-T6 Al–Li alloy. Tensile testing indicated that failures occurred in the EQZ and partially melted zone (PMZ) for both weld joints. The tensile strength and elongation of the weld joints of the sprayed 2195-T6 and cast 2195-T8 Al–Li alloys were about 68.2%, 89.7%, and 50.7% and 28.3% those of the base metal in the joint, respectively. The cast 2195-T8 Al–Li alloy joint had more pores and cracks, resulting in lower tensile strength and elongation than those in the sprayed alloy. Further, the tensile fracture surface morphology indicated that the fracture mode of the sprayed 2195-T6 Al–Li alloy was a mixed fracture mode dominated by plastic fracture and that of the cast 2195-T8 Al–Li alloy joints was a mixed fracture mode dominated by brittle fracture.