The need for miniaturization without compromising cost and performance continues to motivate research in advanced capacitor devices. In this report, multilayer ceramic capacitors based on relaxor BaTiO3-Bi(Zn1/2Ti1/2)O3 (BT-BZT) were fabricated and characterized. In bulk ceramic embodiments, BT-BZT has been shown to exhibit relative permittivities greater than 1000, high resistivities (ρ > 1 GΩ-cm at 300 °C), and negligible saturation up to fields as high as 150 kV/cm. Multilayer capacitor embodiments were fabricated and found to exhibit similar dielectric and resistivity properties. The energy density for the multilayer ceramics reached values of ∼2.8 J/cm3 at room temperature at an applied electric field of ∼330 kV/cm. This represents a significant improvement compared to commercially available multilayer capacitors. The dielectric properties were also found to be stable over a wide range of temperatures with a temperature coefficient of approximately −2000 ppm/K measured from 50 to 350 °C, an important criteria for high temperature applications. Finally, the compatibility of inexpensive Ag-Pd electrodes with these ceramics was also demonstrated, which can have implications on minimizing the device cost.
The incorporation of acceptor dopants and the resulting internal bias in Pb(Zr,Ti)O3 (PZT) piezoelectric ceramics lead to reduced electrical and mechanical losses, but at the expense of decreased electromechanical properties. Analogous to PZTs, acceptor doped relaxor-PbTiO3 (relaxor-PT) single crystals show an improved mechanical quality factor (decreased mechanical loss), but with a minimal impact on the electromechanical properties. In this research, the internal bias and associated impacts on electromechanical properties were studied in Mn-doped Pb(In1/2Nb1/2)O3–Pb(Mg1/3Nb2/3)O3–PbTiO3 (Mn:PIN–PMN–PT) single crystals, showing strong crystallographic orientation dependent behaviors. By active control of defect dipoles through domain engineering, different defect dipole configurations were obtained (defect dipole engineering), leading to the unique characteristics of relaxor-PT single crystals when compared to the conventional polycrystalline ferroelectric ceramics.
This review focuses on the current state of the art in liquid metal additive manufacturing (AM), an emerging and growing family of related printing technologies used to fabricate near-net shape or fully free-standing metal objects. The various printing modes and droplet generation techniques as applied to liquid metals are discussed. Two different printing modes, continuous and drop-on-demand (DOD), exist for liquid metal printing and are based on commercial inkjet printing technology. Several techniques are in various stages of development from laboratory testing, prototyping, to full commercialization. Printing techniques include metal droplet generation by piezoelectric actuation or impact-driven, electrostatic, pneumatic, electrohydrodynamic (EHD), magnetohydrodynamic (MHD) ejection, or droplet generation by application of a high-power laser. The impetus for development of liquid metal printing was the precise, and often small scale, jetting of solder alloys for microelectronics applications. The fabrication of higher-melting-point metals and alloys and the printing of free-standing metal objects has provided further motivation for the research and development of liquid metal printing.
Changes in the mechanical properties of selective laser melted maraging steel 300 induced by exposure to a simulated marine environment were investigated. Maraging steel samples were printed in three orientations: vertical (V), 45° (45), and horizontal (H) relative to the print bed. These were tested as-printed or after heat-treatment (490 °C, 600 °C, or 900 °C). One set of specimens were exposed in a salt spray chamber for 500 h and then compared to unexposed samples. Environmental attack induced changes in the microstructural features and composition were analyzed by scanning electron microscopy and energy dispersive spectroscopy respectively. Samples printed in the H and 45° directions exhibited higher tensile strength than those printed in the V direction. Corrosion induced reduction in strength and hardness was more severe in specimens heat-treated between 480 °C and 600 °C versus as-printed samples. The greatest decrease in tensile strength was observed for the 45°-printed heat-treated samples after exposure. A comparison between additive and subtractive manufactured maraging steel is presented.