This article presents a detailed thermodynamic case study based on the Willem-Alexander Centrale (WAC) power plant in the Netherlands towards retrofitting SOFCs in existing IGCC power plants with a focus on near future implementation. Two systems with high percentage (up to 70%) biomass co-gasification (based on previously validated steady state models) are discussed: (I) a SOFC retrofitted IGCC system with partial oxy-fuel combustion CO2 capture (II) a redesigned highly efficient integrated gasification fuel cell (IGFC) system with full oxy-fuel CO2 capture. It is concluded that existing IGCC power plants could be operated without major plant modifications and relatively high electrical efficiencies of more than 40% (LHV) by retrofitting SOFCs and partial oxy-combustion CO2 capture. In order to apply full scale CO2 capture, major process modification and redesign needs to be carried out, particularly in the gas turbine unit and heat recovery steam generator (HRSG). A detailed exergy analysis has also been presented for both the systems indicating significant efficiency improvement with the utilization of SOFCs. Additional discussions have also been presented on carbon deposition in SOFCs and biomass CO2 neutrality. It is suggested that scaling up of the SOFC stack module be carried out gradually, synchronous with latest technology development. The thermodynamic analysis and results presented in this article are also helpful to further evaluate design challenges in retrofitted IGCC power plant systems for near future implementation, gas turbine part load behaviour, to devise appropriate engineering solutions and for techno-economic evaluations.
High percentage (up to 70% energy based) biomass co-gasification tests have been carried out at the 253MWe coal based Willem-Alexander Centrale (WAC), Buggenum in The Netherlands utilizing steam exploded wood pellets to assess feasibility of scaling up and to address stringent EU emission requirements in the coming decades. This principal article for demonstrating high percentage biomass co-gasification in large scale IGCC power plants, presents the obtained experimental results with a detailed and validated steady state thermodynamic model developed as an aid to assess future plant operations. The validated model is also used to predict plant performance involving 70% co-gasification with two fuel blends of torrefied wood pellets since the desired power output of 230MWe could not be achieved with steam exploded wood pellets. The model predicts plant performance and process parameters with reasonable accuracy and gives a net power output of 173MW and a net plant efficiency of about 37.2% with steam exploded wood pellets. A net output of 240MWe and net plant efficiency of 41.7% is predicted for 70% co-gasification with high lower heating value (LHV) torrefied wood pellets. Exergy analysis indicates largest thermodynamic losses in the gasifier and during combustion, providing additional scope for efficiency enhancement. The demonstration of such a high percentage biomass co-gasification test at a large scale power plant is of vital importance for further development of low emission/carbon neutral power plants. The presented test data also serves as a reliable and prime data source for modeling studies. The validated models could serve as a strong platform to plan real plant operation with various biofuels and carry out studies involving novel technology integration, retrofitting and plant optimization
Renewable, reliable, and affordable future power, heat, and transportation systems require efficient and versatile energy storage and distribution systems. If solar and wind electricity are the only renewable energy sources, what role can hydrogen and fuel cell electric vehicles (FCEVs) have in providing year-round 100% renewable, reliable, and affordable energy for power, heat, and transportation for smart urban areas in European climates? The designed system for smart urban areas uses hydrogen production and FCEVs through vehicle-to-grid (FCEV2G) for balancing electricity demand and supply. A techno-economic analysis was done for two technology development scenarios and two different European climates. Electricity and hydrogen supply is fully renewable and guaranteed at all times. Combining the output of thousands of grid-connected FCEVs results in large overcapacities being able to balance large deficits. Self-driving, connecting, and free-floating car-sharing fleets could facilitate vehicle scheduling. Extreme peaks in balancing never exceed more than 50% of the available FCEV2G capacity. A simple comparison shows that the cost of energy for an average household in the Mid Century scenario is affordable: 520–770 €/year (without taxes and levies), which is 65% less compared to the present fossil situation. The system levelized costs in the Mid Century scenario are 71–104 €/MWh for electricity and 2.6–3.0 €/kg for hydrogen—and we expect that further cost reductions are possible.