Fault feature extraction has a positive effect on accurate diagnosis of diesel engine. Currently, studies of fault feature extraction have focused on the time domain or the frequency domain of signals. However, early fault signals are mostly weak energy signals, and time domain or frequency domain features will be overwhelmed by strong background noise. In order consistent features to be extracted that accurately represent the state of the engine, bispectrum estimation is used to analyze the nonlinearity, non-Gaussianity and quadratic phase coupling (QPC) information of the engine vibration signals under different conditions. Digital image processing and fractal theory is used to extract the fractal features of the bispectrum pictures. The outcomes demonstrate that the diesel engine vibration signal bispectrum under different working conditions shows an obvious differences and the most complicated bispectrum is in the normal state. The fractal dimension of various invalid signs is novel and diverse fractal parameters were utilized to separate and characterize them. The value of the fractal dimension is consistent with the non-Gaussian intensity of the signal, so it can be used as an eigenvalue of fault diagnosis, and also be used as a non-Gaussian signal strength indicator. Consequently, a symptomatic approach in view of the hypothetical outcome is inferred and checked by the examination of vibration signals from the diesel motor. The proposed research provides the basis for on-line monitoring and diagnosis of valve train faults.

Knock and super-knock are abnormal combustion phenomena in engines, however, they are hard to study comprehensively through optical experimental methods due to their inherent destructive nature. In present work, the methodology of large eddy simulation (LES) coupled with G equations and a detailed mechanism of primary reference fuel (PRF) combustion is utilized to address the mechanisms of knock and super-knock phenomena in a downsized spark ignition gasoline engine. The knock and super-knock with pressure oscillation are qualitatively duplicated through present numerical models. As a result, the combustion and onset of autoignition is more likely to occur at top dead center (TDC), which causes end gas at a higher temperature and pressure. It is reasonable to conclude that the intensity of knock is not only proportional to the mass fraction of mixtures burned by the autoignition flame but the thermodynamics of the unburned end-gas mixture, and the effect of thermodynamics is more important. It also turns out that two auto-ignitions occur in conventional knock conditions, while only one auto-ignition takes place in super-knock conditions. However, the single autoignition couples with the pressure wave and they reinforce each other, which eventually evolves into detonation combustion. This work gives the valuable insights into knock phenomena in spark ignition gasoline engines.

To understand the engine main bearings’ working condition is important in order to improve the performance of engine. However, thermal effects and thermal effect deformations of engine main bearings are rarely considered simultaneously in most studies. A typical finite element model is selected and the effect of thermoelastohydrodynamic(TEHD) reaction on engine main bearings is investigated. The calculated method of main bearing’s thermal hydrodynamic reaction and journal misalignment effect is finite difference method, and its deformation reaction is calculated by using finite element method. The oil film pressure is solved numerically with Reynolds boundary conditions when various bearing characteristics are calculated. The whole model considers a temperature-pressure-viscosity relationship for the lubricant, surface roughness effect, and also an angular misalignment between the journal and the bearing. Numerical simulations of operation of a typical I6 diesel engine main bearing is conducted and importance of several contributing factors in mixed lubrication is discussed. The performance characteristics of journal misaligned main bearings under elastohydrodynamic(EHD) and TEHD loads of an I6 diesel engine are received, and then the journal center orbit movement, minimum oil film thickness and maximum oil film pressure of main bearings are estimated over a wide range of engine operation. The model is verified through the comparison with other present models. The TEHD performance of engine main bearings with various effects under the influences of journal misalignment is revealed, this is helpful to understand EHD and TEHD effect of misaligned engine main bearings.

For security and logistical convenience, the single fuel forward policy hopes to use a single kerosene fuel to replace a variety of military fuels, especially the unsafe gasoline. However, the performance of kerosene-fueled spark ignition (SI) engines is severely restricted by knock, slow combustion rate, and poor combustion stability. This work innovatively applies cooled exhaust gas recirculation (EGR) combined with prechamber jet ignition (PJI) to a kerosene-fueled engine to suppress knock and improve performance. The results show that applying cooled EGR at a fixed throttle opening can suppress knock and improve fuel economy. However, the power decreased due to the decreased intake of energy. While applying EGR with constant fresh air mass flow makes the knock more prominent because of the microboosting effect caused by the increased throttle opening. This indicates that cooled EGR alone cannot improve the power output. Moreover, combustion instability was also caused due to the slower combustion rate. Therefore, PJI was introduced to compensate for the negative impact of EGR. As a result, a synergistic effect of cooled EGR and PJI was discovered, improving the IMEP by 5% and reducing the ISFC by 4.9% compared to the baseline. The PJI can shorten the combustion duration and improve the combustion stability because of the high kinetic energy jet and high turbulence flame. In addition, a novel two-stage heat release process which includes the unusual first-stage low-temperature heat release was discovered. Overall, EGR dominates the knock suppression, and PJI contributes to the combustion rate improvement.