To add the splitter blades is an important technique to improve the pump performance characteristics. The effects of splitter blade on the pump performance and flow characteristics in a high-speed centrifugal pump were studied in this article. The numerical simulations were conducted to explore the steady and unsteady flows, and the simulation method was validated by the performance experiments on the full work conditions. The pump head was increased 10 m approximately, while the operating efficiency was raised nearly 4% by adding the splitter blades. The jet-wake structure in the outflow from the impeller was also improved obviously. The jetting flow increases greatly, and the flow separations in the blade passage are diminished. Moreover, the splitter blade obviously makes the turbulence kinetic energy distribution harmony and decreases the dissipation of turbulent kinetic energy to improve the flow stability. The pressure fluctuations in the frequency domain were proved to distribute more evenly in the complex impeller, which enhanced the steady flow in the pump.

A non-uniform inflow caused by an elbow structure is one of the main reasons for the low energy transformation efficiency of a centrifugal pump. Prototype experiments for the centrifugal pump are used to analyze the transformation rule of pump energy characteristics under the uniform inflow and non-uniform elbow inflow. The non-uniform elbow inflow increases the hydraulic losses in the centrifugal pump to reduce the pump head and operation efficiency. The pump efficiency decreases by 8% under the design flow condition. The large eddy simulation with a shear-modified eddy viscosity model is applied to simulating flow excitation characteristics and energy development features. The non-uniform inflow increases the impact loss at an impeller inlet and produces unsteady flow excitation in the impeller passage. The elbow inflow affects the pressure fluctuation frequency, and the main frequency is twice the blade-passing frequency (250 Hz). The high entropy production regions are mainly concentrated at the suction surface of the blade and the interface of impeller and volute, coinciding with the unsteady flow areas in the pump. The asymmetrical entropy yield distribution in the elbow inflow pump is intensified because of the increase in the flow loss caused by the non-uniform inflow.

The non-uniform inflow caused by the elbow inlet is one of the main reasons for the low actual operation performance of a centrifugal pump. Orthogonal experiment and GA_PSO algorithm are used to improve the head and efficiency of a centrifugal pump with an elbow inlet based on the method combining numerical simulation and prototype experiment in this paper. The effects of the design parameters, including elbow inlet radius ratio, blade inlet angle, blade number, blade wrap angle, blade outlet angle, impeller outlet diameter, blade outlet width and flow area ratio, on the pump head and efficiency are studied in the orthogonal experiment. The blade inlet angle is the major factor to match the non-uniform inflow and reduce the flow loss in the impeller inlet to contribute to enhancing the pump performance and cavitation characteristics. The particle swarm optimization (PSO) algorithm is optimized by integrating the genetic algorithm (GA), which ensures that the PSO-calculation result avoids falling into the local optimization and the global optimal solution is obtained as quickly as possible. The centrifugal pump with an elbow inlet is optimally designed by the GA_PSO algorithm. According to the performance test results, the efficiency of the optimized pump is 4.7% higher than that of the original pump.

In this article, to improve the vibration characteristics of a high-speed centrifugal pump, two new types of complex impeller were designed for replacing the original long-blade impeller. The experimental apparatus of pump vibration was designed and used to test the vibration signals of the model pump with the original impeller in frequency field. The vibration amplitude of 0.12 mm/s² is observed on the shaft rotating frequency, while the amplitudes of 0.04 mm/s², 0.14 mm/s², and 0.2 mm/s² respectively on the conditions of 0.8 Q_N, Q_N, and 1.2 Q_N appear on the impeller blade passing frequency. The computational fluid dynamics method was used to study internal flow characteristics in the pumps with three impellers for mitigating the pump vibration. Steady pressure nephogram shows big pressure difference existed in the complex-impeller pump, which means that the complex impeller can provide the high-lift water. Addition of the splitter blade can make the pressure-fluctuation amplitude of model pump to reduce obviously by the unsteady time–frequency analyses. Furthermore, two complex impellers were machined and used to conduct the contrast experiment on the vibration characteristics between the pumps with the original impeller and complex impeller. The results reveal that the water head of pump with the complex impeller is higher than that of the original pump, which verifies the simulated results. Meanwhile, the complex impeller has a positive effect on the decrease of pump vibration on the frequency domain, especially on the blade passing frequency the vibration amplitudes decrease by 0.08 mm/s².

Double-volute is an effective technique to reduce radial hydraulic force on the centrifugal pump and thereby mitigate the pump-casing vibration induced by unsteady flow characteristics. The mechanism of the double-volute structure balancing radial force on the impeller and volute was investigated on the basis of volute cross-sections by using Computational Fluid Dynamics (CFD) method. The tested performances and simulated inner-flow characteristics of two pumps with single-volute and double-volute were compared in this paper. The performance-test results verify the veracity of CFD method and illustrate that double-volute pump has some losses in terms of pump head and operation efficiency. The numerical simulations reveal that double-volute pump has smaller radial-force magnitude than single-volute pump on the abnormal conditions. Steady pressure field and transient pressure variations of pumps were explored to account for radial-force characteristics of double-volute pump. Compared with the single-volute structure, obvious pressure increases were found in the upper chamber (single part) of the double-volute, while the static pressure decreased in the lower chamber (double chambers). This situation reduces the pressure difference between two volute cross-sections in the collinear radial direction, resulting in smaller radial hydraulic force. Moreover, the transient simulations present the same phenomenon. The radial-forces distribute more uniformly in the double-volute pump, which can alleviate some vibrations.

Axial-flow fan with advantages such as large air volume, high head pressure, and low noise is commonly used in the work of air-conditioner outdoor unit. In order to investigate the internal flow mechanism of the axial-flow fan with different trailing edge structures of impellers, four kinds of impellers were designed, and numerical simulation and experiment were deployed in this article. The pressure distribution on the blades surface and distribution of vorticity in impellers were obtained using numerical simulation. Distribution of blade loading and velocity at the circumference are discussed. The relationship between the wideband noise and the trailing edge was established based on the experiment results. The results show that after the optimization of the trailing edge structure, the distribution of vorticity near the trailing edge of the blade is more uniform, especially at the trailing edge of 80% of the chord length of the suction surface. From the blade height position of 70% to the impeller tip, the pressure on the surface rapidly increases due to the tip vortex and the vortex shedding on the blade edge occurred in the top region of impeller. The pressure fluctuation amplitude at the trailing edge structure of the tail-edge optimization structure is smaller. In the distribution of blade loading, the three tail-edge optimization structures have smaller pressure fluctuations and pressure differences at the trailing edge structure. It is extremely important to control the fluctuation amplitude at the trailing edge. The amplitude of low-frequency sound pressure level of optimizing the trailing edge structure decreases obviously in the range of 50–125 Hz, and the optimization structure of trailing edge has an obvious effect on low-frequency wideband noise.