CO₂ separation from CH₄ by using mixed matrix membranes has received great attention due to its higher separation performance compared to neat polymeric membrane. However, Robeson’s trade-off between permeability and selectivity still remains a major challenge for mixed matrix membrane in CO₂/CH₄ separation. In this work, we report the preparation, characterization and CO₂/CH₄ gas separation properties of mixed matrix membranes containing 6FDA-durene polyimide and ZIF-8 particles functionalized with different types of amine groups. The purpose of introducing amino-functional groups into the filler is to improve the interaction between the filler and polymer, thus enhancing the CO₂ /CH₄ separation properties. ZIF-8 were functionalized with three differents amino-functional group including 3-(Trimethoxysilyl)propylamine (APTMS), N-[3-(Dimethoxymethylsilyl)propyl ethylenediamine (AAPTMS) and N¹-(3-Trimethoxysilylpropyl) diethylenetriamine (AEPTMS). The structural and morphology properties of the resultant membranes were characterized by using different analytical tools. Subsequently, the permeability of CO₂ and CH₄ gases over the resultant membranes were measured. The results showed that the membrane containing 0.5 wt% AAPTMS-functionalized ZIF-8 in 6FDA- durene polymer matrix displayed highest CO₂ permeability of 825 Barrer and CO₂/CH₄ ideal selectivity of 26.2, which successfully lies on Robeson upper bound limit.

Membrane technology, particularly polymeric membranes, is utilized in major industrial ethylene recovery owing to the very convenient and robust process. Thus, in this paper, a composite membrane (CM) comprising SAPO-34 and Pebax-1657 was employed to conduct a separation performance under two operating conditions, including temperatures and pressures, ranging from 25.0–60.0 °C and 3.5–10.0 bar, respectively. CO₂ permeability and CO₂/C₂H₄ ideal selectivity values that ranged from 105.68 to 262.86 Barrer and 1.81 to 3.52, respectively, were obtained via the experimental works. The separation of carbon dioxide (CO₂) from ethylene (C₂H₄) has then been optimized using response surface methodology (RSM) by adopting a central composite design (CCD) method. As a result, the ideal operational conditions were discovered at a temperature of 60.0 °C and pressure of 10.0 bar with the maximum CO₂ permeability of 233.62 Barrer and CO₂/C₂H₄ ideal selectivity of 3.22. The typical discrepancies between experimental and anticipated data for CO₂ permeability and CO₂/C₂H₄ ideal selectivity were 1.67% and 3.10%, respectively, demonstrating the models’ validity. Overall, a new combination of Pebax-1657 and SAPO-34 composite membrane could inspire the latest understanding of the ethylene recovery process.