An efficient drilling fluid will form a filter cake that will minimize the drilling fluid invasion into any drilled formation. Drilling fluid must therefore be adequately evaluated in the laboratory prior to field trial. Filter cake properties such as thickness, porosity, permeability, and pore structure are frequently evaluated using several techniques such as CT scan, SEM, and XRF. However, each of these techniques can evaluate only one or two filter cake properties. This paper presents a simple but novel NMR technique to evaluate filter cake properties such as thickness, pore volume, porosity, and possibly permeability. Furthermore, the amount and particle size distribution of solids that invaded a given rock sample can be obtained using the same technique. The full procedure was tested and verified using four identical rock samples. Drilling fluid invasion and filter cake deposition experiments were conducted on each of the samples, using the same drilling fluid but four different concentrations of fluid loss additive. NMR T2 relaxation measurements were taken at three different stages of each rock sample: before filter cake deposition; after fluid invasion and filter cake deposition; and after filter cake removal. A material balance analysis of the probability density function and cumulative distribution function of the measured T2 profile at the different stages of each sample yielded multiple filtration loss properties of the filter cake. The results obtained showed high accuracy of the NMR versus the current techniques. Moreover, this current method evaluated the majority of the filter cake properties at the same time and in situ hence eliminated the need of using multi-procedures that disturb the sample state. Finally, the presented method can also be used to evaluate secondary damage associated with filter cake removal process.
Filter cake occurs intentionally during the drilling operations to prevent fluid losses to the formation and allow good circulation for drilling fluids from the bottom hole to the surface. The filter cake composition depends on a well-designed drilling fluids and additives. The filter cake should allow for minimum filtration, prevent solid invasions to the formation, and withstand high differential overbalance pressures. This work involves a detailed discussion for the most important filter cake properties such as filter cake thickness, porosity, permeability, and filter cake mineralogy for both oil-based and water-based drilling muds. Moreover, it provides measuring methods for these filter cake properties and the range of accuracy in each method. The effect of each filter cake property on drilling operation and health of the drilled wellcan be investigated. The survey was found to provide a comprehensive study for filter cake properties and methods. The reader can easily use this paper to benchmark the produced data or select the right method.
Iron Sulfide scale is a significant problem in oil and gas industry where the iron sulfide depositions have adverse impact to the production operations. Typically, iron sulfide scale formed as result of the reaction between the hydrogen sulfide and iron. Iron sulfide scale has several forms; pyrrhotite (Fe7S8), troilite (FeS), pyrite (FeS2), greigite (Fe2S4), and mackninawite (Fe9S8). Pyrite, which has good thermal stability, tends to deposit at shallower places downhole and is inert to acid. Other iron sulfides react with acids. Thermal stable species are much harder to be removed by acids. Thus the iron sulfide downhole are mainly pyrrhotite, pyrite, marcasite and mackinawite, in which pyrite cannot be removed by acid treatment. Both pyrite and marcasite have very low solubility in HCl, and the only available method of removal in the oil industry is to mill these types of scale. In this paper we introduced new formulations that can be effectively used to remove the pyrite and marcasite scales with removal efficiency reaches 85%. The new formulation will not release H2S during the removal of pyrite scale or any other iron sulfide scale as HCl, therefore, no need for H2S scavenger and also no HSE consideration are required during the removal because the new formulation can be considered as environmentally friendly. No need for additives such as corrosion inhibitors because these fluids pH is above 11 and they are not corrosive. The new formulation consists of high pH chelating agents such as DTPA (di ethylene tri amine penta acetic acid) at pH range from 11 to 14 and catalytic or converting agent such as potassium carbonate (K2CO3), (Cesium Carbonate) Cs2CO3, or (Cesium formate) CsCOOH. The optimum concentration of the chelating agents is 20 wt % DTPA and 7 wt% for the catalyst/converter. In the oilfield treatment water wetting surfactant or solvent should be injected first to remove the organic scale that covers the iron sulfide scale and then DTPA/Converting agents can be injected. No gases will be released during the scale removal process and this will not increase the pressure of the well during the treatment process. Currently the removal efficiency of the pyrite scale type is maximum 20 % by HCl. Using the new formulations the solubility of actual field samples of pyrite reached 85%. The new formulation can be used effectively to remove all types of iron sulfide scales especially those cannot be removed by HCl. One more advantage of the new formulation is that the H2S will not evolve during the treatment and that will cut the cost of safety considerations bedside the cost of H2S scavengers.