The shaft front-positioned tubular pump device has been widely used in practical engineering, but the shaft rear-positioned pump device is rarely used due to its low efficiency. To investigate the effect of the shaft position on the performance of a tubular pump device, the optimized shaft front-positioned and shaft rear-positioned pump devices were compared and studied. Both tubular pump devices adopt a TJ04-ZL-06 pump model. Three dimensional steady and unsteady numerical simulations combined with model tests were used to compare the difference of two pump devices. Meanwhile, three groups of pressure monitoring points were set at different positions of the pump device to collect pressure information and pressure pulsation was analyzed. The results show that, the highest efficiency of the shaft front and rear positioned pump device are 81.78% and 80.26%, respectively. The hydraulic performance of the two inlet passages is excellent, and the hydraulic loss is close to each other. Therefore, the hydraulic performance of the pump device depends mainly on the hydraulic performance of the outlet passage. The shaft is set in the outlet passage, which will increase the hydraulic loss and reduce efficiency. Under design conditions, the pressure pulsation amplitude at the impeller inlet is the largest, and the pressure pulsation amplitude increases from the hub to the shroud. The pressure pulsation amplitude of the shaft rear-positioned pump device is larger than that of the shaft front-positioned pump device. The pressure pulsation at the impeller inlet and outlet is greatly affected by the number of blades, and the main frequency is three times the RF. This study can provide practical and effective guidance for the design and optimization of the shaft front-positioned and rear-positioned tubular pump devices, which has theoretical value and application value.

To improve the efficiency of low-head pump device in the large-discharge and low-head domain, the hydraulic characteristics of vertical axial flow pump devices with different guide vane inlet angles were studied using computational fluid dynamics (CFD) and model test methods. The Q∼Hzz and Q∼ηzz curves of the pump device were obtained for different impeller blade angles when the inlet angle adjustments of the guide vane were 0° and −12°. The resulting hydraulic performance was compared and analyzed. The results showed that the pump device efficiency under low-head and large-discharge conditions was improved when the guide vane inlet angle was rotated in the clockwise direction. The reason for the increased pump device efficiency was analyzed using CFD. When the guide vane inlet angle adjustments were 0° and −12° under low-head working conditions, the vortex in the guide vane was eliminated, the hydraulic loss of the guide vane decreased, and the energy performance of the pump improved. When the operational conditions of the pump device deviate from its high-efficiency zone due to limitations in the pump model or the motor itself, the application of these results could improve its hydraulic performance, which is of great significance to the design and application of low-head pump devices.

Axial flow pump has been widely used in hydraulic engineering, agriculture engineering, water supply and sewerage works, and shipbuilding industry. In order to improve the hydraulic performance of pump under off-design working conditions, the influence of the inlet segment axial chord and inlet angle adjustment of the guide vane on the pump segment efficiency and flow filed was simulated by using the renormalization group (RNG) turbulent model based on the Reynolds-averaged Navier–Stokes equations. The results indicate that the inlet segment axial chord and inlet angle adjustment of guide vane have a strong influence on the pump segment efficiency. Considering the support function and hydraulic loss of the guide vane, the inlet segment axial chord is set to 0.25 times the axial chord of guide vane. On the basis of the inlet angle of the guide vane under design conditions, when the inlet segment angle is turned counterclockwise, the pump segment efficiency is improved in the lower flow rate region; moreover, the pump segment efficiency is improved in the larger flow rate region when the inlet segment angle is turned clockwise. As the conditions deviate from the design working conditions, the influence of the guide vane inlet angle on the pump segment efficiency increases. If the inlet segment angle is properly adjusted under off-design working conditions, the flow pattern in the guide vane is improved and the hydraulic loss is decreased, because the inlet segment angle matches with the flow direction of impeller outlet; consequently, the pump segment efficiency is increased.

The axial-flow pump system has been widely applied to coastal drainage pump stations, but the hydraulic performance optimization based on the contraction angles of the inlet passage has not been studied. This paper combined the computational fluid dynamics (CFD) method, machine learning (ML) algorithms and genetic algorithm (GA) to find the optimal contraction angles of the inlet passage. The 125 sets of comprehensive objective function were obtained by the CFD method. Three contraction angles and comprehensive objective function values were regressed by three ML algorithms. After hyperparameter optimization, the Gaussian process regression (GPR) model had the highest R² = 0.958 in the test set and had the strongest generalization ability among the three models. The impact degree of the three contraction angles on the objective function of the GPR model was investigated by the Sobol sensitivity analysis method; the results indicated that the order of impact degree from high to low was ${\theta }_3>{\theta }_2>{\theta }_1$. The optimal objective function values of the GPR model and corresponding contraction angles were searched through GA; the maximum objective function value was 0.963 and corresponding contraction angles were ${\theta }_1=13.34°$, ${\theta }_2=28.36°$ and ${\theta }_3=3.64°$, respectively. The results of this study can provide reference for the optimization of inlet passages in coastal drainage pump systems.

The unstable flow of a shaft tubular pump device (STPD) leads to energy loss, thereby reducing its efficiency. The aim of this study is to investigate the distribution pattern of energy loss in STPDs. This paper reveals that the two components with the highest proportion of energy loss are the impeller and the outlet passage. Furthermore, turbulent entropy production is the primary cause of energy loss. Due to the wall effect, the energy loss in the impeller mainly occurs near the hub and shroud. Additionally, the presence of a tip leakage vortex near the shroud further contributes to the energy loss in the region near the shroud. This results in the energy loss proportion exceeding 40% in the region with a volume fraction of 14% near the shroud. In the outlet passage, the energy loss mainly occurs in the front region, with a volume fraction of 30%, and the energy loss in this part accounts for more than 65%. Finally, this study reveals the locations of the vortex in the STPD under different flow-rate conditions, and when the distribution of energy loss is visualized, it is found that the energy loss occurs high in the vortex regions.

In order to improve the pump device efficiency of the frequent operating condition of the extra-low head pumping station, the energy performance of the front-positioned shaft tubular pump device at two guide vane inlet angles has been researched. Based on the function of the guide vane in the pump device, the guide vane blades are divided into three parts: the inlet section, the middle section, and the outlet section. Combining numerical simulation and model tests, the energy performance of the pump device with the inlet section angle adjusted to 0° and −12° were studied and compared, respectively. The research results indicate that the inlet section angle of the guide vane has a significant effect on the energy performance of the pump device. When the guide vane inlet section is adjusted clockwise, the pump device efficiency of the optimal operating point—while the efficiency of the pump device at a low head and large discharge that deviate from the optimal operating point—will be improved. The farther the working condition deviates from the optimal operating point, the greater the influence. Within the scope of the working conditions studied in this paper, the pump device efficiency of the optimal operating point is reduced by about 2%, and the pump device efficiency in the low head and high flow conditions is increased by 5% at the maximum. Adjusting the inlet section angle of the guide vane, the flow pattern in the guide vane will be improved, and the hydraulic loss of the guide vane will be decreased, thus the pump device efficiency is increased. The numerical calculation results of the energy performance agree with the model test results; the maximum error of the pump device efficiency is less than 7%. Adjusting the angle of the inlet section of the guide vane has great significance to the hydraulic design and engineering application of the extra-low head pump device.