The photovoltaic (PV) generation system has been widely used since the late 1990s. Considering its lifespan of 20 to 30 years, many end-of-life systems will emerge in the near future. This is why recycling PV systems will be beneficial (and may even be detrimental) to both the environment and the economy. Through the recycling process, hazardous by-product substances such as cadmium and lead can be treated properly. Moreover, valuable materials including indium, gallium, and tellurium can be extracted and reused for manufacturing purposes. Even though many studies have dealt with issues related to the PV system and its recycling policy, they lack significant factors regarding the recycling policy. This study analyzes and compares three real cases of manufacturer’s recycling policy, including Deutsche Solar, First Solar, and PV Cycle, from the perspective of a closed-loop supply chain. Two mathematical models are developed to help PV system manufacturers establish supply chain planning and choose suitable recycling policies in consideration of different circumstances. Furthermore, an experimental example of these models will be used to validate and conclude the significance of the models. The results from this study will show that recycling CdTe PV systems is much more efficient than recycling c-Si PV systems and that, in the case of c-Si, it is better to outsource recycling end-of-life systems and dispose of all manufacturing scrap.
13 September 2012 in Flexible Services and Manufacturing Journal
In recent decades, due to market growth and use of synthetic fiber, the fashion industry faces a rapid increase of CO2 emission throughout the production cycle and raises environmental issues in recovery processing. This study proposes a closed-loop supply chain (CLSC) structure in fashion industry and develops its planning model as multi-objective mixed integer linear programming to find an optimal trade-off between CLSC profit and CO2 emission. The planning model is associated with the profit analysis of each member in CLSC to find the optimal price of products on CLSC network. The model determines optimal production, transportation, and inventory quantities on CLSC network. The proposed models are validated using numerical experiments and sensitivity analyses, and from the results some managerial insights are addressed.
20 September 2013 in Annals of Operations Research
Rare metals (RMs) are becoming increasingly important in high-tech industries associated with the Fourth Industrial Revolution, such as the electric vehicle (EV) and 3D printer industries. As the growth of these industries accelerates in the near future, manufacturers will also face greater RM supply risks. For this reason, many countries are putting considerable effort into securing the RM supply. For example, countries including Japan, Korea, and the USA have adopted two major policies: the stockpile system and Extended Producer Responsibility (EPR). Therefore, it is necessary for the manufacturers with RMs to establish a suitable supply chain plan that reflects this situation. In this study, the RM classification matrix is created based on the stockpile and recycling level in Korea. Accordingly, three different types of supply chain are designed in order to develop the closed-loop supply chain (CLSC) planning model of RM, and the CLSC planning models of RM are validated through experimental analysis. The results show that the stockpiling and the EPR recycling obligation increase the amount of recycled flow and reduce the total cost of the part manufacturing, which means that these two factors are significant for obtaining sustainability of the RMs’ CLSC. In addition, the government needs to set an appropriate sharing cost for promoting the manufacturer’s recycling. Also, from the manufacturer’s perspective, it is better to increase the return rate by making a contract with the collectors to guarantee the collection of used products.