In this work, oxidizing roasting was combined with leaching to separate copper, lead, and zinc from a concentrate obtained by bulk flotation of a low-grade ore sourced from the Jiama mining area of Tibet. The flotation concentrate contained 7.79% Cu, 22.00% Pb, 4.81% Zn, 8.24% S, and 12.15% CaO; copper sulfide accounted for 76.97% of the copper, lead sulfide for 25.55% of the lead, and zinc sulfide for 67.66% of the zinc. After oxidizing roasting of the flotation concentrate, the S content in the roasting slag decreased to 0.22%, indicating that most sulfide in the concentrate was transformed to oxide, which was beneficial to leaching. The calcine was subjected to sulfuric acid leaching for separation of copper, lead, and zinc; i.e., copper and zinc were leached, and lead was retained in the residue. The optimum parameters of the leaching process were: a leaching temperature of 55 °C; sulfuric acid added at 828 kg/t calcine; a liquid:solid ratio of 3:1; and a leaching time of 1.5 h. Under these conditions, the extents of leaching of copper and zinc were 87.43% and 64.38%, respectively. Copper and zinc in the leaching solution could be further separated by electrowinning. The effects of leaching parameters on the extents of leaching of copper and zinc were further revealed by X-ray diffraction and scanning electron microscopy analysis.
Titanium-bearing electric furnace slag (TEFS) was prepared from vanadium titanomagnetite and leached with sulfuric acid. The Ti leaching rate of vanadium titanomagnetite TEFS is significantly lower than that of ilmenite TEFS. The impurity content in vanadium titanomagnetite TEFS is higher than that in ilmenite TEFS. This might be one of the main factors resulting in the low leaching rate of Ti, so the leaching behaviors of various impurities under different conditions (temperature, acid/solid weight ratio, particle size, and initial sulfuric acid concentration) were investigated. The following trends were observed under different leaching conditions: The leaching rate of Fe increased rapidly and reached equilibrium quickly, that of Si increased quickly in the early stage and then decreased in the later stage, that of Ca increased initially and reached equilibrium later, and the leaching rates of Mg and Al increased gradually until the equilibrium was reached. The leaching rate of Fe was too rapid to be able to investigate its leaching kinetics, and the insoluble leached products of Si and Ca interfered with their leaching. The effects of leaching parameters on the leaching of impurities were further analyzed by X-ray diffraction (XRD) and scanning electron microscopy analysis. XRD data indicated that spinel is the major Mg- and Al-bearing mineral in TEFS. Mg and Al showed similar leaching behaviors, and their leaching conformed to a new model based on interface transfer and diffusion across the product layer, both of which affect the leaching rate.
Cerussite is a lead oxide mineral resource that is typically enriched through sulfidization flotation. The surface sulfidation degree and the high solubility of cerussite strongly affect the flotation ability of cerussite. In the current work, lead ions were used to pretreat cerussite to intensify its sulfidization flotation. The sulfidization mechanism regulating the lead ions pretreatment on cerussite was investigated by the micro-flotation test, ToF-SIMS, zeta potential measurement, adsorption test, and XPS. The results from the micro-flotation test demonstrated that the floatability of cerussite could be improved by adding an appropriate amount of lead ions. Compared with the treatment involving only Na2S, the maximum recovery increased by 17.57%. Adsorption experiments showed that lead modification improved the stability of xanthate products on the surface of cerussite. According to the measurement of zeta potential and the results of ToF-SIMS, the addition of lead ion Pb pretreatment increased the number of active Pb sites adsorbed by xanthate, thereby improving the formation of hydrophobic Pb-dilute precipitate. Therefore, the interaction between lead ions and the surface of cerussite enhances the strength and stability of the hydrophobic layer, resulting in enhanced hydrophobicity of cerussite.
The sulfidization-amine flotation method is commonly used for the beneficiation of zinc oxide ores. Lanping zinc oxide ores contains 8.40% zinc, with the main mineral being smithsonite; additionally, they have a high mud content. Conventional sulfidization–ammonium flotation presents a low flotation index and unsatisfactory flotation froth. A new open-circuit technology is employed to treat Lanping zinc oxide ores, where Na2S, KG-248, and dodecyl amine + sodium isoamyl xanthate + ammonium dibutyl dithiophosphate are used as the regulator, depressant, and ternary collector, respectively. Consequently, the flotation indices for the zinc grade and recovery are 28.71% and 86.24%, respectively, and the flotation froth becomes more stable. Subsequently, the flotation behavior and adsorption mechanism of smithsonite with a ternary collector are investigated. The flotation recovery of smithsonite increases to 94.40% after treatment with the ternary collector. Surface-analysis results indicate that the ternary collector can synergistically adsorb onto the sulfidized smithsonite surface to enhance its hydrophobicity, thus increasing the floatability of smithsonite. Meanwhile, the total consumption of the collector in the ternary-collector system is lower than that in the binary- or unitary-collector system.
Sulfide hemimorphite can be depressed by Fe3+ during flotation. In this study, the depression mechanism was studied by microflotation, inductively-coupled plasma mass spectrometry, local electrochemical impedance spectroscopy (LEIS), and X-ray photoelectron spectroscopy (XPS). Flotation test results suggested that sulfated hemimorphite can be depressed by Fe3+ across the entire pH range. LEIS, adsorption analysis, and XPS indicated that S species were adsorbed on hemimorphite as ZnS. The sulfide film was attenuated and no adsorbed Fe species were found after treatment with Fe3+. The results indicate that Fe3+ reacts with the ZnS film, which decreases the number S species, and this leads to hemimorphite depression.