In order to solve problems with the original crayfish optimization algorithm (COA), such as reduced diversity, local optimization, and insufficient convergence accuracy, a multi-strategy optimization algorithm for crayfish based on differential evolution, named the ICOA, is proposed. First, the elite chaotic difference strategy is used for population initialization to generate a more uniform crayfish population and increase the quality and diversity of the population. Secondly, the differential evolution strategy and the dimensional variation strategy are introduced to improve the quality of the crayfish population before its iteration and to improve the accuracy of the optimal solution and the local search ability for crayfish at the same time. To enhance the updating approach to crayfish exploration, the Levy flight strategy is adopted. This strategy aims to improve the algorithm’s search range and local search capability, prevent premature convergence, and enhance population stability. Finally, the adaptive parameter strategy is introduced to improve the development stage of crayfish, so as to better balance the global search and local mining ability of the algorithm, and to further enhance the optimization ability of the algorithm, and the ability to jump out of the local optimal. In addition, a comparison with the original COA and two sets of optimization algorithms on the CEC2019, CEC2020, and CEC2022 test sets was verified by Wilcoxon rank sum test. The results show that the proposed ICOA has strong competition. At the same time, the performance of ICOA is tested against different high-performance algorithms on 6 engineering optimization examples, 30 high–low-dimension constraint problems and 2 large-scale NP problems. Numerical experiments results show that ICOA has superior performance on a range of engineering problems and exhibits excellent performance in solving complex optimization problems.

To address lower limb fatigue in workers engaged in prolonged standing, this study proposes a structural design for a medial-support passive exoskeleton seat. The design incorporates support rods positioned along the medial aspect of the user’s lower limbs and features an adaptive telescopic rod system, enhancing sitting stability and reducing collision risks in workplace environments. Human motion capture technology was used to collect kinematic data of the lower limbs, and a mathematical model of center-of-gravity variation was developed to calculate and optimize the exoskeleton’s structural parameters. Static analysis was performed using ANSYS software (2025 R1) to evaluate the structural integrity of the design. The effectiveness of the exoskeleton seat was validated through surface electromyography (sEMG) experiments, with results showing that the exoskeleton significantly reduces lower limb muscle load by 49.2% to 72.9%. Additionally, force plate experiments demonstrated that the exoskeleton seat improves stability, with a 39.2% reduction in the average displacement of the center of pressure (CoP), confirming its superior postural alignment and balance. The design was also compared with existing exoskeleton chairs, showing comparable or better performance in terms of muscle load reduction, stability, and overall effectiveness.