Ever since the introduction of topology optimization into the industrial and manufacturing fields, it has been a top priority to maximize the performance of any system by optimizing its geometrical parameters to save material while keeping its functionality unaltered. The purpose of this study is to design a dental implant macro-geometry by removing expendable material using topology optimization and to evaluate its biomechanical function. Three-dimensional finite element models were created of an implant embedded in cortical and cancellous bone. Parameters like the length and diameter of the implant and the bone quality (±20% variation in Young’s modulus, Poisson’s ratio and density for both cortical and cancellous bone) were varied to evaluate their effect on the principal stresses induced on the peri-implant bone tissues and the micromotion of the implant at 150 N applied load. Design optimization is used to select one suitable implant for each material property combination with optimum parameters that experiences the least von Mises stress and axial deformation, out of twenty implants with different length and diameter for each material property combination. Topology optimization was then used on the selected implants to remove the redundant material. The biomechanical functions of the implants with optimized parameter and volume were then evaluated. The finite element analyses estimated that a reduction of 32% to 45% in the implant volume is possible with the implant still retaining all of its functionality.

Spinal instrumentations have been classified as rigid fixation, total disc replacement and dynamic stabilization system for treatment of various spinal disorders. The efficacy and biomechanical suitability of any spinal implant can be measured through in vitro , in vivo experiments and numerical techniques. With the advancement in technology finite element models are making an important contribution to understand the complex structure of spinal components along with allied functionality, designing and application of spinal instrumentations at preliminary design stage. This paper aimed to review the past and recent studies to describe the biomechanical aspects of various spinal implants. The literatures were grouped and reviewed in accordance to instrumentation category and their functionality in the spinal column at respective locations.

The aim of this study is to design a novel expanding flexible rod device, for pedicle screw fixation to provide dynamic stability, based on strength and flexibility. Three-dimensional finite-element models of lumbar spine (L1-S) with flexible rod device on L3-L4-L5 levels are developed. The implant material is taken to be Ti-6Al-4V. The models are simulated under different boundary conditions, and the results are compared with intact model. In natural model, total range of motion under 10 Nm moment were found 66.7°, 24.3° and 13.59°, respectively during flexion–extension, lateral bending and axial rotation. The von Mises stress at intact bone was 4 ± 2 MPa and at bone, adjacent to the screw in the implanted bone, was 6 ± 3 MPa. The von Mises stress of disc of intact bone varied from 0.36 to 2.13 MPa while that of the disc between the fixed vertebra of the fixation model reduced by approximately 10% for flexion and 25% for extension compared to intact model. The von Mises stresses of pedicle screw were 120, 135, 110 and 90 MPa during flexion, extension, lateral bending, and axial rotation, respectively. All the stress values were within the safe limit of the material. Using the flexible rod device, flexibility was significantly increased in flexion/extension but not in axial rotation and lateral bending. The results suggest that dynamic stabilization system with respect to fusion is more effective for homogenizing the range of motion of the spine.