Shield construction discharges a large amount of soil and muck. The utilization of discharged soil of shield always has high energy consumption and a low utilization rate. Meanwhile, synchronous grouting is a key process for shield tunneling. The current studies show that the synchronous grouting materials applied now generally have the problem of mismatching among filling property, fluidity, and consolidation strength. In order to study the feasibility of using the excavated soil produced by shield construction in clay stratum as synchronous grouting material, high performance synchronous grouting material was studied by taking red clay as an example, modified by epoxy resin. The fluidity, stability, and strength were measured to evaluate performance of the grout. Material test results show that the addition of waterborne epoxy resin decreases density, improves the stability, the rate of stone, and the toughness of the grouting concretion. Finally, X-ray diffraction (XRD) and Scanning Electron Microscopy (SEM) were measured to analyze the cementitious mechanism of the grout, test results demonstrated that cement hydration and curing reaction of epoxy resin happened in the grout, the formed polymer film filled the voids in the mixture and effectively bound cement hydration gel and clay particles together.

With the intensive development of China’s high-speed railway network and intercity railway network, the construction of the large-diameter shield tunnels and cross-passages is gradually increasing. The construction of large diameter shield tunnels and the excavation of cross-passages puts forward higher requirements for the stability and safety of segment structure. Based on the Wangjing tunnel project, this paper studies the segment displacement and mechanical response of the shield tunnel with a diameter of 10.5 m in the process of shield construction and cross-passage construction. The results show that during the construction of large diameter shield tunnels, the vault and invert produce inward displacement, the invert uplift usually is more severe than the vault settlement, and the arch waist on both sides produces outward displacement. Near the segment K (capping block), the mechanical performance of the segment is close to that of the hinge or chain rod, which can only effectively transmit the axial force but cannot resist the bending moment and shear force. During construction of the cross-passage, the maximum deformation and stress of shield tunnel segment are symmetrically located at the interface of the main tunnel and cross-passage. The upper and lower edges of the segment at the interface tend to change from compression to tension. At the same time, the steel bars on the inside and outside of the segment vault and the arch waist change from compressive stress to tensile stress, which can easily lead to segment damage, so these positions can be reinforced by erecting section steel frames before construction.

Understanding the characteristics and distribution patterns of the initial geo-stress field in tunnels is of great significance for studying the problem of large deformation of tunnels under high geo-stress conditions. This article proposes a ground stress field inversion method and large deformation level determination based on the GS-XGBoost algorithm and the Haba Snow Mountain Tunnel of the Lixiang Railway. Firstly, the hydraulic fracturing method is used to conduct on-site testing of tunnel ground stress and obtain tunnel ground stress data. Then, a three-dimensional model of the Haba Snow Mountain Tunnel will be established, and it will be combined with the GS-XGBoost regression algorithm model to obtain the optimal boundary conditions of the model. Finally, the optimal boundary condition parameters are substituted into the three-dimensional finite-difference calculation model for stress calculation, and the distribution of the in-situ stress field of the entire calculation model is obtained. Finally, the level of large deformation of the Haba Snow Mountain Tunnel will be determined. The results show that the ground stress of the tunnel increases with the increase of burial depth, with the maximum horizontal principal stress of 38.03 MPa and the minimum horizontal principal stress of 26.07 MPa. The Haba Snow Mountain Tunnel has large deformation problems of levels I, II, III, and IV. Level III and IV large deformations are generally accompanied by higher ground stress (above 28 MPa) and smaller surrounding rock strength. The distribution of surrounding rock strength along the tunnel axis shows a clear "W" shape, opposite to the surface elevation "M" shape. It is inferred that the mountain may be affected by geological structures on both sides of the north and south, causing more severe compression of the tunnel surrounding rock at the peak.

The water around thenear-sea tunnels is supplied infinitely, and mechanical characteristics of the lining and movement joint are inevitably affected by waterproof methods. The research on the mechanical characteristics of the waterproof system is immature. As a case study of the Gongbei tunnel, a scale model was established in this study, and the stratum, pipe curtain, grouting circle, lining, waterproof board, and movement joint were simulated based on the similarity theories. By changing the externally applied water pressure and drainage discharge, the variation and distribution of the water pressure and strain on the lining with the fully wrapped waterproof (FWW) method, the lining with the partially wrapped waterproof (PWW) method, and the movement joint were investigated. Furthermore, several suggestions on the selection of the waterproof method were presented. The results indicate that the PWW method can reduce the water pressure and strain on the lining under the drained state. Under the state of free drainage, the strain on the lining with the PWW method may get a discount of about 30%. More attention could be paid to the waterproof of the movement joints in the construction process, especially the invert. The research results may offer some valuable insights into the waterproof design of similar near-sea tunnels.