In this study, a higher concentration of (reactive dyestuff and salt) mixed water was used to verify the feasibility of separation by membrane techniques. The commercial nano filtration ceramic membrane (MWCO 200 Da) has been used in cross flow mode for separation of dyes and salts from highly concentrated mixed water solution. NF ceramic membrane presents good permeability (pure water flux 54.15 Lm−2 h−1, TMP 8 bar), 8% dye rejection and reduced salt rejection of NaCl (<8%) and Na2SO4 (<25%). Consequently, the operation parameters (TMP, temperature) and solution environment (solution pH, salt concentration and dye concentration) have been intensively evaluated for separation efficiency in the NF ceramic membrane process. Significantly, the NF ceramic membrane has performed less rejection to chloride ions than sulphate ions due to the Donnan effect. Solution pH, concentration of salt and dye concentration have shown significant effects on ceramic membrane separation performance. In addition, pollutant removals were achieved with noteworthy values for the chemical oxygen demand for permeate solution also color difference between concentrate and permeate. In conclusion, the strong rejection of dyes by the NF ceramic membranes proves that it can be suitable alternatives for textile wastewater treatment process.
Technological advancement leads researchers to develop multifunctional materials. Considering such trends, this study aimed to conjugate dual functionality in a single material to satisfy aesthetic and functional necessities. We investigated the potentiality of polysorbate 20 to perform as an effective ultraviolet absorber to develop UV-protective fabric. Coumarin derivative (Benzoxazolyl type) disperse dyes are well-known as fluorescent colors. On the other hand, luminescence materials are conspicuous and viable for fashion trends. Deliberate utilization of this inherent property of the dye and incorporation of polysorbate fulfilled the need for dual functionality. In addition, the knitted fabric structure enhanced wearing comfort as well. The effect of polysorbate consolidated the PET fabric as an excellent UV absorber, exhibiting an ultraviolet protection factor (UPF) of 53.71 and a blocking percentage of more than 95% for both UVA and UVB. Surface morphology was studied by scanning electron microscope (SEM). Fourier transform infrared spectroscopy (FTIR) with attenuated mode was used to investigate chemical modification. Moreover, X-ray diffraction (XRD) investigated the crystallography of the surface. Reflectance spectrophotometric analysis unveiled the color strength (K/S) of the dyed polyester fabrics. Finally, light fastness assessment revealed that the developed samples could resist a certain amount of photo fading under a controlled testing environment with the increment of ratings towards betterment.
Dyeing and fastness properties of a series of 4-fluorosulfonylphenylazo-5-pyrazolone dyes on polyester were investigated in this study. The 4-nitrophenylazo-5-pyrazolone dyes were also synthesized to compare their dyeing and fastness properties on polyester with those of fluorosulfonyl-substituted analogues. The substantivity of 4-arylazo-5-pyrazolone derivatives containing a p-fluorosulfonyl group in the diazo component was lower than that of their nitro analogues which have a higher extinction coefficient and higher affinity because of the polar nitro group. They showed relatively hypsochromic color and lower chroma on polyester compared with their nitro analogues because of the relatively weaker electron-accepting power of the fluorosulfonyl group compared to the nitro group. Disperse dyeing of polyester with 4-fluorosulfonylphenylazo-5-pyrazolone disperse dyes achieved high color fastness and reduces the adverse environmental impact of the dyeing process by providing the option of performing alkali clearing instead of reductive clearing, which has high biological oxygen demand when discharged into the dyeing effluent and generates carcinogenic aromatic amines.
Enzymatic treatments have gained popularity in the textile industry because of environmental friendly and energy conserving alternatives. Advancement in biotechnology and modification of enzymes has been focused based on various textile process applications. All the manufacturing steps of textile chemical processing, enzymes are using for implementations of the green technology to meet up the challenge of fourth industrial revolution. In this category, amylases, peroxidase used for desizing and bleaching, cellulase activates for bio polishing and denim finishing. This chapter summarizes the current developments of enzyme technology and highlights the environment-friendly and sustainable enzymatic textile processing in the textile industry.
Low liquor ratio (material to liquor ratio = 1:5) dyeing of cotton fabric with C.I. Reactive Blue 21 using dioctyl sodium sulfosuccinate as a surfactant was thoroughly analyzed. The dye–surfactant interactions in the micelles during low liquor ratio dyeing were investigated by ultraviolet-visible spectroscopy and the chemical mechanism of the process was evaluated by Fourier-transform infrared spectroscopy analysis. Cotton fabric was subjected to low liquor ratio dyeing and conventional dyeing by varying the temperature, pH, treatment time, and non-identical chemical concentration. The effectiveness of the process was assessed based on the color strength (K/S), exhaustion (%), fixation (%), and levelness. Low liquor ratio dyeing afforded superior dyeing compared to conventional dyeing, attributed to the anti-agglomeration effects of the former, which also had no adverse impact on the fastness of the dye. The lower environmental impact due to the lower effluent footprint (biological oxygen demand, chemical oxygen demand, total dissolved solids, and dissolved oxygen) is another benefit of low liquor ratio dyeing. High-pressure liquid chromatography and gas chromatography-mass spectrometry analyses revealed that the low liquor ratio dyed fabric is free of toxic substances (alkylphenol ethoxylates and formaldehyde). Moreover, low liquor ratio dyeing is more cost-effective and outperformed conventional dyeing in all aspects, while being a sustainable process.