FeCoCrNi-Mo high entropy alloy/diamond composite coatings were successfully prepared by high speed laser cladding. A high scanning speed was adopted (>30 mm/s), and the effects of laser power, scanning speed, and diamond content on the microstructure and wear resistance of the composite coating were studied. The processing parameters of laser cladding had significant influence on the dilution ratio, graphitization of diamond, and wear resistance of the composite coatings. When the laser cladding parameters were 3000 W of laser power and the high scanning speed of 50 mm/s, the composite coating exhibited a uniform microstructure, the lowest dilution ratio, and the best wear resistance. The wear resistance of the composite coating was enhanced with the addition of diamond, but microcracks also increased. When the amount of diamond was 15 wt.%, the best combination of microstructures and wear resistance was obtained.

WC-reinforced FeCoCrNi high entropy alloy (HEA) composite coatings with different WC morphology of spherical and irregular shape, were prepared by plasma cladding. The effects of WC morphology on carbide evolution, WC dissolution, and the wear resistance of the coatings were investigated. The results indicated that the evolution of the massive and fish-bone M₆C carbides were significantly influenced by the WC morphology, due to the different curvature radius of WC particles. The dissolution mechanism of spherical WC was diffusion, which of irregular WC was decarburization and oxidation. Although irregular WC particles were broken due to the WC→W₂C transformation, the wear resistance of the coating with irregular WC was relatively stable, only slightly lower than that of spherical WC, because the developed fish-bone carbide in HEA matrix resisted the three-body abrasive wear of broken WC and W₂C fragments.

In this study, an effective way of applying Ti/Ni deposited coating to the surface of diamond single crystal particles by magnetron sputtering was proposed and novel high-entropy alloy (HEA)/diamond composites were prepared by spark plasma sintering (SPS). The results show that the interfacial bonding state of the coated diamond composite is obviously better than that of the uncoated diamond composite. Corresponding mechanical properties such as hardness, density, transverse fracture strength and friction properties of the coated diamond composite were also found to be better than those of the uncoated diamond composite. The effects of interface structure and defects on the mechanical properties of HEA/diamond composites were investigated. The research directions for further improving the structure and properties of high-entropy alloy/diamond composites were proposed.

This study reports the results of the addition of diamonds in the sintering process of a FCC-structured CoCrFeNiMo high-entropy alloy. The effect of raw powder states such as elemental mixed (EM) powder, gas atomization (GA) powder and mechanical alloying (MA) powder on the uniformity of constituent phase was also investigated. Examination of microstructure and evaluation of mechanical properties of the composites depending on the mixing processes were performed. As a result, GA+MA powder composite showed the highest mechanical properties. The experimental results indicated that the powder manufacturing method was an essential parameter to determine the quality of HEA/diamond composites such as the uniformity of phase and binding behavior.