Liquefied natural gas carrier (LNGC) orders are increasing owing to marine environment regulations. The complexity of the integrated system applied to shipbuilding and software errors have increased with the high degree of automation. Direct on-site inspection methods are associated with high costs and safety risks, whereas software-based simulations rely heavily on the accuracy of the models of power system components. Hardware-in-the-loop simulation (HILS) can be utilized for designing and testing intricate real-time embedded systems. Specifically, HILS offers a reliable means of evaluating power management system (PMS) performance for LNGCs, which are high-value vessels commonly used in offshore plants. This study proposes a PMS–HIL test bed comprising a power supply unit, consumer, simulation control console, and main switchboard. The proposed HILS test bed utilizes the real equipment data of the shipbuilding industry to replicate the conditions associated with actual LNGCs. The proposed system is verified and validated through a software acceptance test procedure. Additionally, load-sharing, load-dependent start, blackout prevention, and preferential tests are performed for the PMS function evaluation. Test results indicate that the proposed system has great potential for conventional PMS commissioning. Therefore, it exhibits the potential to replace traditional factory acceptance tests. Additional development of the system will be conducted for ship automation, utilizing PMS control and an energy management system.

In a shipyard, large numbers of temporary pieces are used to align welding lines of a block joint and prevent welding deformations in the block assembly stage. The use of many temporary pieces requires a great number of working man-hours, causing low productivity. In this study, experiments and numerical analyses of welding deformations were carried out in order to optimize the number of temporary pieces used. The quantitative relationship between the welding deformations and the temporary piece setting was established experimentally. In order to predict welding deformations considering temporary piece setting, a numerical method was proposed. The simulation results were verified through experiments. The optimal number of twenty-one temporary pieces needed to increase the productivity was calculated with the proposed numerical analysis method. Moreover, the proposed numerical analysis method could be used to establish guidelines and plans for a proper use of temporary pieces on the panel block assembly stage.

Recently, quantitative risk assessment (QRA) has been widely used as a decision-making tool in the offshore industry. This study focused on analyzing dropped objects in the design of a modern offshore platform. A modified QRA procedure was developed for assessing production module protection against accidental external loads. Frequency and consequence analyses were performed using the developed QRA procedure. An exceedance curve was plotted, and a high-risk management item was derived through this process. In particular, simulations and experiments were used to verify the difference between the potential and impact energies according to drop orientation. When the object dropped in a specific orientation, the impact energy was confirmed to be up to 4.7 times greater than the potential energy. To reflect the QRA results in structural design, the proposed procedure should be used to calculate the maximum impact energy. The proposed procedure provides a step-by-step guide to assess the damage capacity of a production area as well as the damage frequency and consequences.

Myoung-Sung Kim, Kwang-Kook Lee, and Dong Hun Kim. IJFIS 2019;19:263-71. https://doi.org/10.5391/IJFIS.2019.19.4.263

Since an unmanned semi-submersible is mainly used for the purpose of carrying out dangerous missions in the sea, it is possible to work in a region where it is difficult to access due to safety reasons. In this study, an USV hull design was determined using Myring hull profile, and reinforcement work was performed by designing and implementing inner stiffener member for 3D printing. In order to simulate a sea state 5.0 or more at sea, which is difficult to implement in practice, a regular and irregular wave equation was implemented in Matlab / Simulink. We performed modeling and simulation of semi - submersible simulation based on DMWorks considering the rolling motion in wave. To verify and improve unpredicted errors, we implemented a numeric and physical simulation model of the USV based on software-in-the-loop (SIL) method. This simulation allows shipbuilders to participate in new value-added markets such as engineering, procurement, construction, installation, commissioning, operation, and maintenance for the USV.