We describe a process allowing the patterning of fully stretchable organic electrochemical transistors (OECTs). The device consists of an active stretchable area connected with stretchable metallic interconnections. The current literature does not provide a complete, simple and accurate process using the standard thin film microelectronic techniques allowing the creation of such sensors. An innovative patterning process based on the combination of laser ablation and thermal release tape ensures the fabrication of highly stretchable metallic lines – encapsulated in polydimethylsiloxane – from conventional aluminium tape. State-of-the-art stretchability up to 70% combined with ultra-low mOhms resistance is demonstrated. We present a photolithographic process to pattern the organic active area onto stretchable substrate. Finally the formulation of poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) is tuned to achieve an OECT with a maximum stretchability of 38% while maintaining transconductance up to 0.35 mS and channel current as high as 0.2 mA.

In this paper, we demonstrate the first attempt of encapsulating a flexible micro battery into a contact lens to implement an eye-tracker. The paper discusses how to scale the battery to power various circuits embedded in the contact lens, such as ASIC, photodiodes, etc., as well as how to combine the battery with external harvested energy sources. The fabricated ring battery has a surface area of 0.75 cm² yielding an areal capacity of 43 µAh·cm⁻² at 20C. Based on simulated 0.35-µm CMOS ASIC power consumption, this value is large enough to allow powering the ASIC for 3 minutes. The functioning of the micro battery is demonstrated by powering an orange LED.

Development of stretchable electronics has been driven by key applications such as electronics skin for robotic or prosthetic. Mimicking skin functionalities imposes at a minimal level: stretchability, pressure, and temperature sensing capabilities. While the research on pressure sensors for artificial skin is extensive, stretchable temperature sensors remain less explored. In this work, a stretchable temperature and infrared sensor has been developed on a polydimethylsiloxane substrate. The sensor is based on poly(vinylidene fluoride-trifluoroethylene) (PVDF-TrFE) as a pyroelectric material. This material is sandwiched between two electrodes. The first one consists of aluminium serpentines, covered by gold in order to get electrical contact and maximum stretchability. The second one is based on poly(3,4-ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) that has shown good electrical compatibility with PVDF-TrFE and provides the stretchability of the top electrode. Without poling the PVDF-TrFE, sensor has shown a sensitivity of around 7 pF.°C⁻¹ up to 35% strain without any change in its behaviour. Then, taking advantage on infrared absorption of PEDOT:PSS, a poled device has shown a pyroelectric peak of 13 mV to an infrared illumination of 5 mW at 830 nm. This stretchable device valuably allows an electronic skin (e-skin) use for contact and more importantly non-contact thermal sensing.

A soft, conformable, biocompatible strain sensor based on ultra-thin stretchable electronics is reported. The sensor comprises gold thin films patterned on a 50 μm thick polyurethane substrate to produce resistive-based strain sensors for monitoring bladder stretch. The sensor responds linearly as a function of strain from 0 to 50%, with an increasing sensitivity as a function of sensor length. The sensor displays good stability with very little hysteresis when it is subjected to cycling between 0 and a maximum strain of 50%, with the largest deviation between 0 and 50% strain of ∼19% after 100 cycles attributed to the sensor with the longest length (6 mm) because it physically stretches by a greater distance than sensors with a shorter length. “Breaking” tests on the sensor reveal that shorter sensors can withstand higher maximum strains than longer sensors. A biocompatible hydrogel adhesive is used to attach sensors in vitro to the outside wall of a pig’s bladder, and sensor performance is studied with respect to repeated bladder filling and emptying to investigate stretch changes. By monitoring bladder stretch and thus volume noninvasively, the sensor provides a route for developing new treatment options for various urological conditions.