After mechanical pre-treatment, the typical hydrometallurgical route of NdFeB magnet recycling starts with leaching in acidic solutions. However, due to the high concentration of iron ions in the leaching solution, the selective recovery of rare earths from the solution is challenging. In our work, the selective precipitation of rare earth oxalates as a potential separation method was proposed. The precipitation of neodymium oxalate was first tested on model solutions, which was then followed by experimental tests carried out on real solutions after the leaching of NdFeB magnets. The recovery of rare earths in the form of oxalates was investigated with the use of different amounts of oxalic acid in relation to its stoichiometric amount. The most efficient separation of rare earths was observed in the case where sulfuric acid was used for leaching. The use of oxalic acid in stoichiometric amounts resulted in the precipitation of about 93% of all rare earths present in the solution, whereas the concentration of Fe and other elements (Ni, Co, and B) practically did not change. An increase in oxalic acid of 20% and 40% more than the stoichiometric amount (100%) led to the increase in the precipitation efficiency of rare earths to 96.7% and 98.1%, respectively. However, the use of oxalic acid in a 1.4 ratio caused a 7% decrease in Fe concentration, which suggests Fe co-precipitation. In order to investigate a possibility of further increasing the separation of rare earths from iron, an additional method was tested, in which iron was first oxidized from Fe²⁺ to Fe³⁺ before the precipitation of rare earth oxalates.

A simplified approach for rare earth elements leaching from NdFeB (neodymium-iron-boron) magnets was investigated. The possibility of simplifying the magnet recycling process by excluding grinding, milling and oxidative roasting unit operations was studied. Attempts to skip the demagnetization step were also conducted by using whole, non-demagnetized magnets in the leaching process. The presented experiments were conducted to optimize the operating conditions with respect to the leaching agent and its concentration, leaching time, leaching temperature and the form of the feed material. The use of hydrochloric and sulfuric acids as the leaching agents allowed selective leaching of NdFeB magnets to be achieved while leaving nickel, which is covering the magnets, in a solid state. The application of higher leaching temperatures (40 and 60 °C for sulfuric acid and 40 °C for hydrochloric acid) allowed us to shorten the leaching times. When using broken demagnetized magnets as the feed material, the resulting rare earth ion concentrations in the obtained solutions were significantly higher compared to using whole, non-demagnetized magnets.

A green and effective approach for the synthesis of structurally diversed α-hydroxyphosphonates via hydrophosphonylation of aldehydes under solventless conditions and promoted by biosourced catalysts, called ecocatalysts “Eco-MgZnOx” is presented. Ecocatalysts were prepared from Zn-hyperaccumulating plant species Arabidopsis halleri, with simple and benign thermal treatment of leaves rich in Zn, and without any further chemical treatment. The elemental composition and structure of Eco-MgZnOx were characterized by MP–AES, XRPD, HRTEM, and STEM–EDX techniques. These analyses revealed a natural richness in two unusual and valuable mixed zinc–magnesium and iron–magnesium oxides. The ecocatalysts were employed in this study to demonstrate their potential use in hydrophosphonylation of aldehydes, leading to various α-hydroxyphosphonate derivatives, which are critical building blocks in the modern chemical industry. Computational chemistry was performed to help discriminate the role of some of the constituents of the mixed oxide ecocatalysts. High conversions, broad substrate scope, mild reaction conditions, and easy purification of the final products together with simplicity of the preparation of the ecocatalysts are the major advantages of the presented protocol. Additionally, Eco-MgZnOx-P could be recovered and reused for up to five times.

Four types of non-dairy (plant) drinks—almond, oat, rice, and soy—as well as cow milk with varying fat contents (1.5%, 2.0%, and 3.2%), were examined and compared in terms of the total concentrations of Al, As, B, Ba, Ca, Cd, Cr, Cu, Fe, K, Mg, Na, Mn, Ni, P, Pb, Sb, Se, Sr, and Zn using inductively coupled optical emission spectrometry (ICP OES). Additionally, in vitro gastrointestinal digestion was used to determine the bio-accessible fraction of selected elements, evaluating the nutritional value and risk assessment involved with the consumption of these beverages. A significant difference in the mineral profile was observed depending on the type of plant drink, with the highest content of elements noted in the soy drink and the lowest in the rice drink. Except for Ca and P, the soy drink appears to be a much better source of essential nutrients, including Cu, Fe, and Mn, than cow’s milk. A similar Ca content in plant beverages can be obtained only by adding calcium salt at the stage of its production. Interestingly, by using the multivariate data analysis, the average content of the selected elements (Cu, K, Na, P, and Zn) can be used both to differentiate dairy and non-dairy milk samples according to their type and to distinguish plant drinks from milk of animal origin. The bio-accessibility of essential elements (Ca, Cu, Fe, Mg, Mn, P, Zn) in cow milk was within 8.37–98.2% and increased with an increase in its fat content. Accordingly, by drinking 1 L of this milk daily, it is possible to contribute to the recommended dietary intakes of Ca, P, Cu, Mg, and Zn between 5.6–68%. Although the bio-accessibility of elements in the rice drink was the highest (9.0–90.8%), the soy drink seems to be the best source of nutrients in bioavailable forms; its consumption (1 L/day) covers the requirements of Cu, Mn, Mg, Ca, P, and Zn in 7.0–67%. Unfortunately, both groups of beverages are not important sources of Fe (plant drink) and Mn or Fe (cow milk) in the human diet. On the other hand, potentially toxic elements (Al, B, Ba) were found in them in a relatively inert form.

Yearly, thousands of tons of wasted coffee grounds are produced according to high coffee consumption. Still, after the coffee brewing, wasted coffee grounds contain some amounts of caffeine (CAF). CAF, in turn, contains multiple O and N chelating atoms in its structure. These have a potential to be reductors for complexes of metals. In this context, within the present study, a set of CAF extracts derived from coffee beans and coffee grounds were obtained and then used for the one-step reduction of ReO₄⁻ ions with no additional toxic chemicals. Within this approach, CAF was applied as a secondary, green resource for the synthesis of unique rhenium nanoparticles (ReNPs) containing Re species at 0 and +6 oxidation states. The obtained ReNPs were identified and characterized with the use of X-ray powder diffraction (XRD) and high-resolution transmission electron microscopy (HRTEM). Further, the capping and stabilization of ReNPs by CAF were verified with the aid of Fourier transformation infrared spectroscopy (FT-IR). The so-obtained “green” ReNPs were then used as a homogenous catalyst in the catalytic hydrogenation of 4-nitrophenol (4-NP). This new nanomaterial revealed a superior catalytic activity, leading to the complete reduction of 4-NP to 4-aminophenol within 40–60 min with a first-order rate constant of 0.255 min⁻¹.

Hydrometallurgical methods for NdFeB recycling typically consist of several unit operations and require the extensive use of energy, water and chemicals which may negatively affect the applicability of these methods on an industrial scale. Based on the data from our previous studies, a simplified process of rare earth elements (REE) recovery from spent NdFeB magnets was developed further. The possibility of regenerating the leaching agent, as well as water recovery, in the process was investigated. This study also investigates a possibility of scaling up the recycling process developed on a laboratory scale. The leaching and precipitation stages were tested on a larger scale, where about 1 kg of end-of-life magnets was used as feed to the leaching step. In this study, end-of-life magnets were obtained from the manual disassembly of computer hard disc drives. After disassembly, the magnets were demagnetized, broken into pieces and fed to the leaching process. In the following step, rare earths were precipitated in the form of oxalates. The rare earths’ precipitation efficiency reached a maximum of 95.6%. The results showed that the co-precipitation of Fe highly depends on the amount of oxalic acid used as the precipitant. Smaller losses of Fe were achieved while using a stoichiometric amount of oxalic acid in relation to the REE present in the solution. At the end of the investigated process, rare earth oxalates were calcinated to oxides and their purity was investigated. The recirculation of a solution after oxalate precipitation and acid regeneration was tested with hydrochloric and sulfuric acids used as leaching agents. Solution recirculation was found to be possible only in the case of hydrochloric acid.