The Conducting of polymers belongs to the class of polymers exhibiting excellence in electrical performances because of their intrinsic delocalized π- electrons and their tunability ranges from semi-conductive to metallic conductive regime. Conducting polymers and their composites serve greater functionality in the application of strain and pressure sensors, especially in yielding a better figure of merits, such as improved sensitivity, sensing range, durability, and mechanical robustness. The electrospinning process allows the formation of micro to nano-dimensional fibers with solution-processing attributes and offers an exciting aspect ratio by forming ultra-long fibrous structures. This review comprehensively covers the fundamentals of conducting polymers, sensor fabrication, working modes, and recent trends in achieving the sensitivity, wide-sensing range, reduced hysteresis, and durability of thin film, porous, and nanofibrous sensors. Furthermore, nanofiber and textile-based sensory device importance and its growth towards futuristic wearable electronics in a technological era was systematically reviewed to overcome the existing challenges.

Conjugated copolymers (CCPs) are a class of polymers with excellent optical luminescent and electrical conducting properties because of their extensive π conjugation. CCPs have several advantages such as facile synthesis, structural tailorability, processability, and ease of device fabrication by compatible solvents. Electrospinning (ES) is a versatile technique that produces continuous high throughput nanofibers or microfibers and its appropriate synchronization with CCPs can aid in harvesting an ideal sensory nanofiber. The ES-based nanofibrous membrane enables sensors to accomplish ultrahigh sensitivity and response time with the aid of a greater surface-to-volume ratio. This review covers the crucial aspects of designing highly responsive optical sensors that includes synthetic strategies, sensor fabrication, mechanistic aspects, sensing modes, and recent sensing trends in monitoring environmental toxicants, pH, temperature, and humidity. In particular, considerable attention is being paid on classifying the ES-based optical sensor fabrication to overcome remaining challenges such as sensitivity, selectivity, dye leaching, instability, and reversibility.

Human safety, health management, and disease transmission prevention have become crucial tasks in the present COVID-19 pandemic situation. Masks are widely available and create a safer and disease transmission–free environment. This study presents a facile method of fabricating masks through electrospinning nontoxic polyvinyl butyral (PVB) polymeric matrix with the antibacterial component Thymol, a natural phenol monoterpene. Based on the results of Japanese Industrial Standards and American Association of Textile Chemists and Colorists methods, the maximum antibacterial value of the mask against Gram-positive and Gram-negative bacteria was 5.6 and 6.4, respectively. Moreover, vertical electrospinning was performed to prepare Thymol/PVB nanofiber masks, and the effects of parameters on the submicron particulate filtration efficiency (PFE), differential pressure, and bacterial filtration efficiency (BFE) were determined. Thorough optimization of the small-diameter nanofiber–based antibacterial mask led to denser accumulation and improved PFE and pressure difference; the mask was thus noted to meet the present pandemic requirements. The as-developed nanofibrous masks have the antibacterial activity suggested by the National Standard of the Republic of China (CNS 14774) for general medical masks. Their BFE reaches 99.4%, with a pressure difference of <5 mmH₂O/cm². The mask can safeguard human health and promote a healthy environment.

The development of nontoxic and biodegradable alginate-based materials has been a continual goal in biological applications. However, their hydrophilic nature and lack of spinnability impart water instability and poor mechanical strength to the nanofiber. To overcome these limitations, sodium alginate (SA) and waterborne polyurethane (WPU) were blended and crosslinked with calcium chloride; 30 wt % of SA exhibited good compatibility. Further addition of 10 wt % calcium chloride improved the water stability to an extremely humid region. Furthermore, the stress–strain curve revealed that the initial modulus and the elongation strength of the WPU/SA and WPU/CA blends increased with SA content, and the crosslinker concentration clearly indicated the dressing material hardness resulted from this simple blend strategy. The WPU/SA₃₀ electrospun nanofibrous blend contained porous membranes; it exhibited good mechanical strength with water-stable, water-absorbable (37.5 wt %), and moisture-permeable (25.1 g/m²–24 h) characteristics, suggesting our cost-effective material could function as an effective wound dressing material.

Cellulose nanocrystals (CNCs) are the most commonly used natural polymers for biomaterial synthesis. However, their low dispersibility, conductivity, and poor compatibility with the hydrophobic matrix hinder their potential applications. Therefore, we grafted sulfate half-ester and carboxylic functional groups onto CNC surfaces (S-CNC and C-CNC) to overcome these shortcomings. The effect of the dopants, surfactant ratios, and properties of CNCs on the thermal stability, conductivity, and surface morphology of polyaniline (PANI)-doped CNC nanocomposites were investigated through emulsion and in situ polymerization. The higher electrical conductivity and well-dispersed morphology of SCNC–PANI₃₀ (1.1 × 10⁻² S cm⁻¹) but lower thermal stability than that of CCNC–PANI₃₀ (T₀: 189 °C) nanocomposites are highly related to dispersibility of S-CNCs. However, after 4-dodecylbenzenesulfonic acid (DBSA) was added, the conductivity and thermal stability of SCNC/PANI increased up to 2.5 × 10⁻¹ S cm⁻¹ and 192 °C with almost no particle aggregation because of the increase in charge dispersion. The proposed biodegradable, renewable, and surface-modified S-CNC and C-CNC can be used in high-thermal-stability applications such as food packaging, optical films, reinforcement fillers, flexible semiconductors, and electromagnetic materials.