This paper deals with the valorization of waste paper fly ash (WPFA) as a binder for soil stabilization. The mineralogical characterization shows the presence of free lime, as well as some non-reactive and cementitious phases. The hydration of lime is an expansive reaction and can be problematic in soil stabilization. Therefore, to study its effect on stabilized soil, an in-house experimental set-up is proposed to measure the possible expansion. Furthermore, to study the effect of water reduction and delay time on strength, unconfined compressive strength with different mixes is conducted. The obtained results showed that using WPFA causes expansion in stabilized soil, but a delay time of 30 min, after mixing the material with water and then compacting it, can decrease the expansion. Additionally, decreasing the water content by a point of Proctor can be essential for improving the strength in soil samples, even reaching the same strength values as control samples cured at 7 days. Finally, all the results obtained in this study have shown that WPFA is a suitable material for use as a binder for soil stabilization while reducing its optimum water content, adding a proper delay time, and taking into consideration WPFA’s expansive behavior at the moment of its use.
The construction industry needs to reduce greenhouse gases, in which cement production is currently responsible for generating between 4% and 6% of the total CO2 released into the atmosphere. Similarly, many industries produce large amounts of solid waste, which often have low value-added applications or are directly taken to landfills, with consequent negative environmental impacts. One of these industries is the steel industry, which in 2016 generated 18.4 Mt of slag (melting and refining slag) among all European Union countries. In terms of refining steel slag (ladle or white slag), it is estimated that for each ton of steel, between 20 and 30 kg of slag is produced; that is, in 2016, more than 700,000 tons of white slag were generated. It is also known that this material has cementitious properties and can be used as a precursor in alkaline activation processes. Depending on the concentrations used of the activating agent, a higher or lower mechanical performance of the developed materials can be obtained. This work studied the alkali activation of a ladle slag used to manufacture mortars, subjecting them to an initial curing of 24 h at different temperatures (20, 40, and 70 °C). Sodium silicate and sodium hydroxide were used as activating agents, using percentages of Na2O between 5% and 10% to obtain an optimal dosage of the activator. The physical and mechanical properties of the mortars were evaluated at different ages of curing. In addition, monitoring was undertaken of linear shrinkage due to drying and the mineralogical changes due to activation and curing time.
This paper examines the suitability of partially replacing natural aggregate, sand, (NA) with recycled concrete aggregate (RCA) or lightweight aggregate (LWA) in mortars, under the hypothesis that pre-wetting aggregates would produce improvement in mortar properties. Fresh mortar properties such as density, entrained air content, consistency and heat of hydration, as well as hardened mortar properties such as dry density, compressive and flexural strength, and dimensional instability at 0% and 100% saturation were determined. The results show that mortars made with natural aggregate (75%) and recycled concrete aggregate (25%) have similar properties to mortars made with only natural aggregate (100%) and that pre-wetting the aggregates does not influence the properties of mortars significantly. Therefore, partial replacement with recycled concrete aggregate is a viable alternative for producing mortar.
Cement production is a major contributor to CO2 emissions, while construction and demolition waste (CDW) presents growing environmental challenges. The new European standard UNE-EN 197-6 permits the use of recycled concrete fines as partial clinker replacements, providing a regulatory framework for integrating CDW into cementitious systems. This study investigates two CDW-derived fillers, FHH (recycled concrete filler) and FHC (recycled ceramic–concrete mixed filler), as partial substitutes for ordinary Portland cement (OPC). The materials were characterized using XRD, XRF, FTIR, and particle size analysis. Cement pastes and mortars with 10%, 20%, and 30% volume replacements were evaluated for hydration behavior, mechanical performance, and durability. At lower replacement levels, FHC promoted ettringite formation and microstructural refinement, while FHH favored carbonate hydrate development; both fillers also exhibited durability comparable to the control. At higher levels, they maintained satisfactory compressive strength. This study offers critical insights into the integration of CDW-derived fillers into cementitious systems, revealing their potential to significantly reduce clinker consumption while maintaining high mechanical and durability standards.