Electrically conductive fibers are required for various applications in modern textile technology, e.g., the manufacturing of smart textiles and fiber composite systems with textile-based sensor and actuator systems. According to the state of the art, fine copper wires, carbon rovings, or metallized filament yarns, which offer very good electrical conductivity but low mechanical elongation capabilities, are primarily used for this purpose. However, for applications requiring highly flexible textile structures, as, for example, in the case of wearable smart textiles and fiber elastomer composites, the development of electrically conductive, elastic yarns is of great importance. Therefore, highly stretchable thermoplastic polyurethane (TPU) was compounded with electrically conductive carbon nanotubes (CNTs) and subsequently melt spun. The melt spinning technology had to be modified for the processing of highly viscous TPU–CNT compounds with fill levels of up to 6 wt.% CNT. The optimal configuration was achieved at a CNT content of 5 wt.%, providing an electrical resistance of 110 Ωcm and an elongation at break of 400%.

The concept of merging pre-processed textile materials with tailored mechanical properties into soft matrices is so far rarely used in the field of soft robotics. The herein presented work takes the advantages of textile materials in elastomer matrices to another level by integrating a material with highly anisotropic bending properties. A pre-fabricated textile material consisting of oriented carbon fibers is used as a stiff component to precisely control the mechanical behavior of the robotic setup. The presented robotic concept uses a multi-layer stack for the robot’s body and dielectric elastomer actuators (DEAs) on both outer sides of it. The bending motion of the whole structure results from the combination of its mechanically adjusted properties and the force generation of the DEAs. We present an antagonistic switching setup for the DEAs that leads to deflections to both sides of the robot, following a biomimetic principle. To investigate the bending behavior of the robot, we show a simulation model utilizing electromechanical coupling to estimate the quasi-static deflection of the structure. Based on this model, a statement about the bending behavior of the structure in general is made, leading to an expected maximum deflection of 10 mm at the end of the fin for a static activation. Furthermore, we present an electromechanical network model to evaluate the frequency dependent behavior of the robot’s movement, predicting a resonance frequency of 6.385 Hz for the dynamic switching case. Both models in combination lead to a prediction about the acting behavior of the robot. These theoretical predictions are underpinned by dynamic performance measurements in air for different switching frequencies of the DEAs, leading to a maximum deflection of 9.3 mm located at the end of the actuators. The herein presented work places special focus on the mechanical resonance frequency of the robotic setup with regard to maximum deflections.

Electroactive polymers (EAPs), especially dielectric elastomer actuators (DEAs), belong to a very promising and emerging class of functional materials. While DEAs are mostly utilized to rely on carbon-based electrodes, there are certain shortcomings of the use of carbon electrodes in the field of soft robotics. In this work we present a fish-like bending structure to serve as possible propulsion element, completely avoiding carbon-based electrodes. The presented robot is moving under water, using a particularly tailored conductive hydrogel as inner electrode and a highly anisotropic textile material to manipulate the bending behavior of the robot. The charge separation to drive two DEAs on the outsides of the robot is provided by the conductive hydrogel while the surrounding water serves as counter electrode. To characterize the hydrogel, tensile tests and impedance spectroscopy are used as measurement methods of choice. The performance of the robot was evaluated using a digital image correlation (DIC) measurement for its bending deflections under water. The developed fish-like robot was able to perform a dynamic bending movement, based on a tri-stable actuator setup. The performed measurements underpin the sufficient characteristics for an underwater application of conductive hydrogel electrodes as well as the applicability of the robotic concept for under water actuations.

The present contribution aims towards a thermo-electro-mechanical characterization of dielectric elastomer actuators (DEA) based on polydimethylsiloxane (PDMS). To this end, an experimental setup is proposed in order to evaluate the PDMS-based DEA behavior under the influence of various rates of mechanical loading, different ambient temperatures, and varying values of an applied electric voltage. To obtain mechanical, electro-mechanical and thermo-mechanical experimental data, the passive behavior of the material, as well as the material’s response when electrically activated, was tested. The influence of the solid electrode on the dielectric layer’s surface was also examined. Moreover, this work focuses on the production of such DEA, the experimental setup and the interpretation and evaluation of the obtained mechanical hysteresis loops. Finite element modeling approaches were used in order to model the passive and the electro-mechanically active response of the material. A comparison between experimental and simulation results was performed.