Composite materials of polyethylene terephthalate with silanized halloysite nanoclay were prepared and characterized. Halloysite was first functionalized with benzoyloxypropyltrimethoxysilane and then incorporated it into the polymer matrix via melt extrusion at 0.5, 1, and 2 wt% clay load ratios. The modified clay was characterized by means of elemental carbon quantification, thermogravimetric analysis, X-ray diffraction, and nitrogen adsorption–desorption. The silanization was confirmed to have taken place with an approximate reaction yield of 5%. While the silanization did not significantly affect the crystal structure or the morphological properties of the clay, a mass loss starting from 190 °C attributed to the organosilane compound used to modify the clay was observed in the reacted samples, along with increased thermal stability. The composite materials exhibited an increase in Young’s modulus and a decrease in the ultimate strain, but not a significant change in the oxygen permeability of the composites with respect to the neat PET. Graphical abstract

Paper-based analytical devices (PADs) and Electrospun Fiber-Based Biosensors (EFBs) have aroused the interest of the academy and industry due to their affordability, sensitivity, ease of use, robustness, being equipment-free, and deliverability to end-users. These features make them suitable to face the need for point-of-care (POC) diagnostics, monitoring, environmental, and quality food control applications. Our work introduces new and experienced researchers in the field to a practical guide for fibrous-based biosensors fabrication with insight into the chemical and physical interaction of fibrous materials with a wide variety of materials for functionalization and biofunctionalization purposes. This research also allows readers to compare classical and novel materials, fabrication techniques, immobilization methods, signal transduction, and readout. Moreover, the examined classical and alternative mathematical models provide a powerful tool for bioanalytical device designing for the multiple steps required in biosensing platforms. Finally, we aimed this research to comprise the current state of PADs and EFBs research and their future direction to offer the reader a full insight on this topic.

A thin film sensor based on tetragonal SnO₂ nanoparticles was fabricated by combining the sol–gel method and a dip-coating technique on a cylindrical glass substrate. The sensing material was produced through a cycling annealing process at 400 and 600 °C, using tin chloride (IV) pentahydrate as a precursor in polyethylene glycol (PEG) solution as a surfactant. Materials were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD), revealing tetragonal phase formation with no impurities. The sensor′s assembly was done with low-cost materials such as Cu electrodes, Cu-Ni tube pins, and glass-reinforced epoxy laminate as the base material. For signal variation, an adequate voltage divider circuit was used to detect ethanol′s presence on the surface of the sensor. The fabricated sensor response to gaseous ethanol at its operating temperature at ambient pressure is comparable to that of a commercial sensor, with the advantage of detecting ethanol at lower temperatures. The sensor response (S = Ra/Rg) to 40 ppm of ethanol at 120 °C was 7.21. A reported mathematical model was used to fit the data with good results.

Polymer solutions with different concentrations of SU-8 2002/poly(ethylene) glycol/tetrabutyl ammonium tetrafluoroborate (SU-8/PEO/TBATFB) were electrospun in a low-voltage near-field electrospinning platform (LVNFES) at different velocities. Their diameters were related to the concentration contents as well as to their Deborah (De) numbers, which describes the elasticity of the polymer solution under determined operating conditions. We found a direct correlation between the concentration of PEO/TBATFB, the De and the diameter of the fibers. Fibers with diameters as thin as 465 nm can be achieved for De ≈ 1.