Tailoring the functionality of Polyether-ether-ketone (PEEK) is critical for enhancing its application, which can be accomplished by the modification of surface morphology and chemistry. In the present work, we experimentally demonstrate the correlation of modified chemical composition of textured PEEK surface by 355 nm UV nanosecond pulsed laser ablation with enhanced surface wettability. Specifically, the impact of UV laser processing parameters on microgroove morphology and ablated surface quality of PEEK surface is evaluated, with which high precision grid surface textures with uniform ablation quality are fabricated. The modification of chemical elements and functional groups of textured PEEK surface by the laser ablation is further analyzed by XPS spectra characterization, which demonstrates the substantial change of C=O and O–C=O bonds, as well as freshly generated polar carboxylic acid groups. Experimental results indicate that the surface composition modification greatly increases surface polarity and surface free energy of textured PEEK surface accompanied by enhanced surface wettability.

While laser surface texturing is promising for the fabrication of planar surface microstructures, the continuously patterning with micrometer accuracy of non-planar surface on miniature parts with large curvature by laser ablation is challenging. In the present work, we demonstrate the feasibility of applying the proposed multi-axis laser milling in continuous patterning of 25 mm diameter spherical stainless steel with high uniformity and precision, based on a strategy of simultaneously adjusting the position and the posture of laser-surface interaction point for enabling the constant coincidence of laser beam with ablated surface normal. Specifically, a miniaturized five-axis platform for controlling workpiece motion with high degree-of-freedom is designed and integrated with a fixed nanosecond pulsed laser beam operating at 1064 nm. The precise path of laser-surface interaction point is derived based on the projection and transformation of pre-determined planar pattern on spherical surface. Meanwhile, a virtual prototype of the multi-axis laser milling with embedded interpolation algorithm is established, which enables the generation of NC codes for subsequent laser milling experiments. Furthermore, the sampling of laser processing parameters particularly for spherical surface is carried out. Finally, complex patterns are continuously structured on the spherical surface by employing the proposed multi-axis laser milling method, and subsequent characterization demonstrates both long range uniformity and local high accuracy of the fabricated patterns. Current work provides a feasible method for the continuous laser surface texturing of non-planar surfaces for miniature parts with large curvature.

The manufacturing of precise surface microstructures with low cost is needed for surface texturing-based surface engineering. In this paper, a device for the fabrication of surface microgroove texture on stainless steel based on ultrasonic impact peening (UIP) is proposed and investigated. First, the principle of applying the UIP into the fabrication of surface texture is analytically described. Then, the design of the UIP device, particularly the design of functional systems and mechanical structures, is carried out. Next, a UIP experimental device is built, and is further applied to fabricate microgroove textures on 316L stainless steel. The subsequent experimental characterization of microgroove morphology demonstrates the feasibility of the designed UIP device for the fabrication of stainless steel surface texture.