External gear pumps and motors are robust and low cost positive displacement machines and are widely used in industrial and mobile applications. Nowadays however, optimal global efficiency represents a more crucial aspect to be considered when designing a hydraulic machine. For this reason, it becomes a primary necessity to investigate the phenomena which determine and affect the hydraulic machine total efficiency. In this work, the volumetric efficiency dependence on the operating speed and delivery pressure of external gear pumps is investigated by means of a mathematical model already presented in a previous paper and the results obtained are compared with experimental data. First of all, the mathematical model is briefly presented; then the predicted results are discussed considering the influence of the pump operating conditions. Moreover, the influence on the volumetric efficiency of the behaviour of the hydraulically balanced bearing blocks, which are responsible of the pump axial balance, is exposed. In particular, it is shown that the tilted position of the bearing blocks and the height of the lateral clearances can greatly affect the volumetric efficiency. The data coming from an experimental investigation carried out on commercial external gear pump units are then presented; both the volumetric and the mechanical efficiency have been measured. The comparison between the experimental data and the numerical results allows discussing the bearing blocks balancing behaviour during pump operation.

This paper proposes and describes a model for evaluating the hydro-mechanical efficiency of external gear machines. The model is built considering and evaluating the main friction losses in the machines, including the viscous friction losses at the tooth tip gap, at the bearing blocks-gears gaps, at the journal bearings, and the meshing loss. To calculate the shear stress at each gap interface, the geometry of the gap has to be known. For this reason, the actual position of the gears inside the pump casing and consequent radial pressure distribution are numerically calculated to evaluate the gap height at the tooth tips. Moreover, the variation of the tilt and reference height of the lateral gaps between the gears and the pump bushings are considered. The shear stresses within the lateral gaps are estimated, for different lateral heights and tilt values. At the journal bearings gaps, the half Sommerfeld solution has been applied. The meshing loss has been calculated according to the suggestion of the International Standards. The hydro-mechanical efficiency results are then discussed with reference to commercial pumps experimentally characterized by the authors in a previous work. The average percentage deviation from experimental data was around 2%, without considering the most critical operating conditions (high delivery pressure, low rotational speed). The limits of this approach are also explained. Finally, the role of each source of loss is discussed, considering different operating conditions and two values of fluid viscosity. Lateral gap losses and meshing loss are much more relevant in determining the hydro-mechanical efficiency variation in the pump’s operating range, especially at a low delivery pressure. Moreover, while lateral gap losses increase with the rotational speed, the meshing loss shows the opposite behavior. The tooth tip gap losses are never as relevant, but they increase at high pressure. The journal bearings losses become comparable with the lateral and meshing ones at high delivery pressure values. Considering the pumps analyzed and the operating range of delivery pressure values and rotational speed values, the meshing loss made the mechanical efficiency vary in a percentage range of ±7%, with lateral losses in the range of about the ±15%, when also considering the extreme operating points (low speed, high pressure; high speed, low pressure). The weight of the lateral losses slightly reduced when we analyzed the higher temperature results, while the meshing losses slightly increased.

The paper presents theoretical and experimental results of studies on the influence of shape and number of spool notches on the discharge characteristics (discharge coefficient, velocity coefficient and flow angle) of a hydraulic distributor metering edge. The flow-rate vs. pressure drop and the steady state axial flow-force vs. pressure drop diagrams are determined for spools with different configurations of multiple notched metering edges. Various combinations of the shape and number of the notches modulating the metering area of the passage between supply and drain ports were investigated and correlated with flow-rate, axial flow-force and pressure drop, in order to get estimates of discharge coefficient and flow angle. The procedure is applied to all the data collected during the experimental activity, and shows the behaviour of the flow characteristics in both the fully turbulent and transitional region of motion. The influence of notch shape and number on the metering edge flow characteristics is evaluated as well.

The steering system of a vehicle impacts on the vehicle performance, safety and on the driver’s comfort. Moreover, in off-road vehicles using hydrostatic steering systems, the energy dissipation also becomes a critical issue. These aspects push and motivate innovation, research and analysis in the field of agricultural tractors. This paper proposes the modelling and analysis of a hydrostatic steering system for an agricultural tractor to calculate the performance of the system and determine the influence of its main design parameters. The focus here is on the driver’s steering feel, which can improve the driver’s behavior reducing unnecessary steering corrections during the working conditions. The hydrostatic steering system is quite complex and involves a hydraulic circuit and a mechanical mechanism to transmit the steering to the vehicle tires. The detailed lumped parameters model here proposed allows to simulate the dynamic behavior of the steering system and to both enhance the understanding of the system and to improve the design through parameters sensitivity analysis.

Increasing interest in reducing pollutant emissions and fuel consumption of off-road vehicles has led to research into alternative systems that aim to reduce the power dissipation of the hydraulic circuits equipping such vehicles. This work proposes alternative hydraulic architectures for agricultural tractors in comparison with traditional systems. The alternative circuit architecture uses independent metering valves and electronically controlled variable pump and involves different control strategies. The analysis is performed with reference to the hydraulic circuit and operating conditions of the remote utilities of a medium-sized tractor. A duty cycle for remote utilities is used for the analysis, obtained from experimental measurements on a tractor equipped with a front loader. Traditional and alternative architectures are modelled using a lumped parameter approach. In this way it is demonstrated that considerable energy savings can be achieved using the alternative architectures

Hydrogen-fueled fuel cells are considered one of the key strategies to tackle the achievement of fully-sustainable mobility. The transportation sector is paying significant attention to the development and industrialization of proton exchange membrane fuel cells (PEMFC) to be introduced alongside batteries, reaching the goal of complete de-carbonization. In this paper a multi-phase, multi-component, and non-isothermal 3D-CFD model is presented to simulate the fluid, heat, and charge transport processes developing inside a hydrogen/air PEMFC with a serpentine-type gas distributor. Model results are compared against experimental data in terms of polarization and power density curves, including an improved formulation of exchange current density at the cathode catalyst layer, improving the simulation results’ accuracy in the activation-dominated region. Then, 3D-CFD fields of reactants’ delivery to the active electrochemical surface, reaction rates, temperature distributions, and liquid water formation are analyzed, and critical aspects of the current design are commented, i.e., the inhomogeneous use of the active surface for reactions, limiting the produced current and inducing gradients in thermal and reaction rate distribution. The study shows how a complete multi-dimensional framework for physical and chemical processes of PEMFC can be used to understand limiting processes and to guide future development.